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Agile Electric

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by

Johnna Matusik

on 22 March 2014

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Transcript of Agile Electric

Original Equipment Manufacturer
development, production & sale
of electric motors & parts
OEM
Automek
national automobile manufacturer
Agile
Electric

Electronic Components
Private Limited

ECPL
BIPL
Boards India Private Limited
local supplier to ECPL
provides PCB
• Assembly of capacitors, resistors & ICs onto a PCB using the Surface Mounted Technology (SMT) process
Manufacturing Process:
“basically a non-contact magnetic sensor that sensed the existing position (angle) of the throttle valve, compared it with its desired position and, based on the differential, sent the signal to the motor for actuation. This valve position determined the amount of fuel in the fuel and air mixture in the engine. A rich mixture resulted in higher power generation and thus higher acceleration.”
Actuator
Automek then
distributes to OEM

Manufacturing Process:
Manufacturing Process:
Manufacturing Process:
September 2008
reported 1st failure
2nd failure detected
Automek engineers + Agile engineers + global supplier development engineers

= all work together at ECPL to solve problem
Found many errors but could NOT
pinpoint 1 exact problem
How do we correct this?
Agile Electric: Quality Issues in a Global Supply Chain
Presented by:
Davara Wright & Johnna Matusik
PCB
Resistors
Capacitor
Printed Circuit Board
IC
Integrated Circuit
a.k.a.
BIPL
ECPL
Option 1
Option 2
Option 3
Our recommendation:
Questions?
Full transcript