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c171 JG Summit Petrochemical Corp.

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on 16 February 2011

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Transcript of c171 JG Summit Petrochemical Corp.

JG SUMMIT PETROCHEMICAL CORPORATION Bantatua, Carelle Grace Fidel, Liza Marie
Lozano, Andrew Nico Paita, Consortia
Senete, Charlene Chem171-S Company Profile CHEMICAL PROCESS TECHNOLOGY CHEMICAL ANALYSIS AND INSTRUMENTATION WASTE MANAGEMENT PRACTICES SALES AND DISTRIBUTION INTERVIEW WITH A CHEMIST Name: JG Summit Petrochemical Corp.
Niche: manufacturer and supplier of polyolefin products in the Philippines
Products: PP and PE under Evalene brand
Location: Brgy. Simlong, Batangas
Plant Description:
PEZA-accredited 100-hectare complex
50 MW Power Plant
de-mineralized water treatment facility
dock for receiving raw materials. Products Evalene® complies to:
ISO 9001:2000 Quality Management System
ISO 14001:2004 Environmental Management System Evalene® brand carries the following products:
1. High Density Polyethylene (HDPE)


2. Linear Low Density Polyethylene (LLDPE)

3. Random Copolymer Polypropylene (PP)


4. Homopolymer Polypropylene (PP) blown film (shopping and grocery bags)
pipes (pressure and non-pressure pipes)
blow molding (bottles for household and industrial chemicals)
injection molding (pallets, crates, trays, toys, houseware) packaging films and injection molding applications injection molding (food keepers, document cases)
blow molding (bottle for cosmetics and medicines) tape extrusion (woven bags for rice and cement)
films (Bi-axially oriented, cast and inflation film for tapes, packaging, and labels)
injection molding (monobloc furniture, toys)
thermoforming (fastfood containers, mineral water cups) Mission and Vision JG Summit Petrochemical Corporation (JGSPC) has the commitment of delivering products and services to its customers in full and, on time, in order to meet or exceed all customer requirements.

With the customer’s success in mind, they ensure convenient and cooperative partnership and relationship with its customers by continuously innovating their products and services.

Their growth towards sustained market leadership is propelled by their dedication to the pursuit of excellence in delivering their products and services.

JGSPC also aims to preserve the safety of its employees, its facilities, the community and the environment.
In pursuing this vision and mission, JG Summit Petrochemical Corporation lives by the following values and principles:
Customer Focus
Safety, Health and Environment
Teamwork
Integrity
Quality assurance
Customer Technical Service
24-Hour Ready Delivery System
Foreign Exchange Savings

Job description: Shift QA Analyst

“As Shift QA Analyst I carry out all routine QC/QA testing during shift and assists QA Chemist on product quality assessment and special analysis. I provide appropriate grade classification and identification to finished products.”

"In the industry, you'll start at the bottom.. It's up to you to rise up...Study hard!. You will need that=) You are from the best university in the country, always show them what you've got...=) Don't stop learning new things...Learn from other people and learn from your mistakes...so that one day, others will also learn from you...” Roland Cris Zarate JGSPC - manufacturer of polyethylene in the country
- polypropylene market is shared by the Petrochemicals Corporation of Asia-Pacific (Petrocorp)
- also engage in product exporting but majority of their client base are local businesses.
-produces 200,000 MT for PE and 180,000 MT for PP annually. JGSPC's revenue for 2008 rose to ₱9.28 billion from ₱5.15 billion in 2007 as a result of higher sales volume (76,737 MT last 2007 to 132,049 MT 2008).

Gross margin improved from a -6.0% (in 2007) to +2.6% this 2008.

Operating expenses increased by 35.9% consistent with the higher production for 2008.

The increase in gross profit contributed to the drop in net loss from ₱722.44 million in 2007 to ₱673.80 million this 2008. JG Summit Petrochemical Corp. engages in direct selling, and requires a minimum purchase volume.

They offer a “next day delivery” to customers within the Luzon region.

Established customers can also request for split delivery on orders. Most kinds of plastics produced by JGSPC are easily recycled within the production process so there is insignificant scrap. But most of the environmental concerns are about air emissions.
Incineration of plastic wastes helps recover energy from these trashes.

Plastics have high calorific value which means that when it is burned, it can provide a very useful source of energy to produce steam for heating or for electrical generation. “Each one of us has the responsibility to be a part of the solution because in truth all of us are sources of wastes.”
-Mr. Ryan Barsolaso In addition to their state-of-the-art equipments and facilities is “Tank Farm with cryogenic and ambient storage tanks and Flare Facilities” that will remove the suspended solids in the storage tanks so the process water can be used in the next operation. “Cooling Water System using bay water by countercurrent heat exchange” for customary segregation of raw materials and lubricating oils from cooling and heating water that will keep pollutants not to generate during the plastic molding and forming operation out of the cooling and heating water. To ensure that JGSPC complies with Union Carbide Corporation’s licensing contract, JGSPC continuously conducts widespread documentation, extensive training and technical assistance of the staff to minimize spills of plastic pellets. manufacturing of Evalene products (PP and PE) are based on the UNIPOL™ Polypropylene (PP) Process
licensed by Univation Chemical Plant:
plant design is applicable for PE and PP


three reactors (1 for PP and 2 for PE)

fluidized bed reactor design (Figure 1a) basis for the UNIPOL™ PP technology reactor model (Figure 1b) for the reactants both involve hydrocarbons and the products are both hydrocarbon polymers Since it is an all gas-phase technology, the reaction takes place as the reactants are in the gaseous state.
A fluidized bed reactor design is preferable. Fig. 1a. Fluidized Bed Reactor Fig. 1b. A reactor design applied for the UNIPOL ® PP Process Purification Reaction Purging Vent Recovery Additive Addition Pelleting The UNIPOL ® PP Process reactants must be purified so that side reactions within the reactor are kept at a minimum process stream undergoes purging so that the solids are separated from the vapor phase of the stream vapor is recycled into the reactor by vent recovery solids would have to undergo additive addition in order to maintain uniformity of the product Storage Advantages combustion reaction is highly unlikely and fire hazards are greatly reduced


vapor-phase process streams don’t need to be mechanically agitated and the use of liquid solvents are eliminated eliminating the need for stirrers and lessens the costs of plant maintenance

lessened energy costs for heating reactants are in the gaseous phase and the process stream is devoid of oxygen due to the use of a carrier gas reactants primarily exist as gases at room temperature, does not involve corrosive chemicals during the process, making the process a very safe one


process is continuous and is pretty being a single-line process, with great production rates (as much as 650 kT/yr)


simplicity of the facility used eliminates the need for additional parts and lessening maintenance costs Analytical Testing

• Rheological Analysis

• Morphological Analysis

• Chemical Analysis

• Biomedical Analysis

• Mechanical Analysis
INSTRUMENTATION

Fourier Transform Infra-red Spectroscopy

Differential Scanning Calorimetry (DSC)

Gel Permeation Chromatography (GPC)

Swell Ratio/Density Testing

Energy Dispersive Spectroscopy (EDS)

X-Ray Photoelectron Spectroscopy (XPS)

Contact Angle/Surface Energy
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