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Taiichi Ohno -

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Graziele Longo

on 25 March 2014

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Transcript of Taiichi Ohno -

Taiichi Ohno - Toyota Production System
Graziele Longo
ELIP3 - Section 13

1912 - 1990
Taiichi Ohno
Japanese businessman
Father of Toyota Production System
Mechanical Engineering
Toyota Motor Company
What is Toyota Production System?
“All we are doing is looking at the time line from the moment the customer gives us an order to the point when we collect the cash. And we are reducing that time line by removing the non-value-added waste.” (Ohno, 1988).
Working intelligently and reducing or eliminating waste
Multifunctional workers
Alienation of workers
Fordism - Henry Ford
How did he develop it?
After World War II
Bankruptcy
Inventions
Equipments
Machines
Technology
Strategies in manufacturing
Profit
Self sustaining
1943
1964
1988
1975
1932
Toyota Spinning and Wearing
Toyota Motor Company
Manager - Director
Executive vice President
"Toyota Production System: Beyond Large-Scale Production"
What is Toyota Production System?
“All we are doing is looking at the time line from the moment the customer gives us an order to the point when we collect the cash. And we are reducing that time line by removing the non-value-added waste.” (Ohno, 1988).
Working intelligently and reducing or eliminating waste
Practices and tools
Multifunctional workers
Producing quality products
Producing with the shortest lead time
Fig 1. Taiichi Ohno. Retrieved from www.gembapantarei.com
Fig 2. Alienation of workers. Retrieved from atituderealista.blogspot.com
Fig3. Alienation. Retrieved from passapalavra.info
Fig4. Book. Retrieved from content.time.com
*From visiting a USA supermarket
* Variety
Strategies
Poka Yoke
Visual Control
5S
Kaizen
Layout
"Continuously improvement"
Fig. 10. Kaizen. Retrieved from http://hasanyorukoglu.com/blog/?tag=kaizen
Fig11. Retrieved from www.5ssupply.com
Sustainable Business Performance Summary :
50% reduction in defect rates;
40% faster lead times;
20% improvement in productivity;
30% reduction in time taken to introduce a new model.
“Sustainability at Nike means being laser-focused on evolving our business model to deliver profitable growth while leveraging the efficiencies of lean manufacturing, minimizing our environmental impact and using the tools available to us to bring about positive change across out entire supply chain.” (Mark Parker, CEO and President at Nike, 2012).
Nowadays - Some world's top companies that adopetd the philosophy Lean Manufacturing
Conclusion
References
Questions?
Thank you!
Fig 6. Retrieved from http://www.evolvingexcellence.com/blog/examples_of_excellence/page/2/
Fig 7. Retrieved from http://www.evolvingexcellence.com/blog/examples_of_excellence/page/2/
Fig 8. Retrieved from http://www.evolvingexcellence.com/blog/examples_of_excellence/page/2/
Fig 9. Cars. Retrieved from http://armazemdaraqueledoradio.blogspot.ca/2012/04/como-seria-o-maravilhoso-mundo-de-monk.html
*Example Natura
Outline
1- Who?
2- What is Toyota Production System?
3- How did he develop it?
4- Strategies examples
5- Examplo Nike
6- Nowadays
7- Conclusion
8- References
Fig 1. Taiichi Ohno. Retrieved from www.gembapantarei.com
Fig 2. Alienation of workers. Retrieved from atituderealista.blogspot.com
Fig3. Alienation. Retrieved from passapalavra.info
Fig4. Book. Retrieved from content.time.com
Fig5. Retrieved from dpc-engineering.com
Fig 6,7 and 8. Retrieved from http://www.evolvingexcellence.com/blog/examples_of_excellence/page/2/
Fig 9. Cars. Retrieved from http://armazemdaraqueledoradio.blogspot.ca/2012/04/como-seria-o-maravilhoso-mundo-de-monk.html
Fig. 10. Kaizen. Retrieved from http://hasanyorukoglu.com/blog/?tag=kaizen
Fig11. Retrieved from www.5ssupply.com
Fig5. Retrieved from dpc-engineering.com
Industrial Andos."What is Andon?" http://www.industrialandons.com/index_files/WhatsAnAndonNew.htm
Lean Enterprise Institute. "What is Lean?". Retrieved from https://www.lean.org/WhatsLean/History.cfm.httpwww.lean.org/whatslean/
Lean Enterprise Institute. "A brief history of Lean". Retrieved from https://www.lean.org/WhatsLean/History.cfm
Lean Manufacturing Strategies. Retrieved from http://www.mindtools.com/pages/article/newSTR_44.htm
Mind Tools. "Working More Efficiently". Retrieved from http://usatoday30.usatoday.com/money/industries/manufacturing/2009-11-01-lean-manufacturing-recession_N.htm?csp=34
Posts Tagged ‘Kaizen’(2009). "Kaizen and the Supply Chain". Retrieved from http://hasanyorukoglu.com/blog/?tag=kaizen
Schuman, Michael (2011). "Toyota Production System (1988), by Taiichi Ohno". Retrieved from http://content.time.com/time/specials/packages/article/0,28804,2086680_2086683_2087688,00.html
Toyota The Company. Retrieved from http://www.toyota.com.au/toyota/company/operations/toyota-production-system
United States Environmental Protection Agency. "Lean Manufacturing and the Environment" (2012). Retrieved from http://www.epa.gov/lean/environment/
Wikes, Joseph (2013). "The top ten lean manufacturers". Retrieved from http://technorati.com/business/article/nike-reaps-the-benefits-of-using/






Industrial Engineering - very associated
Exemplar philosophy
A lot of big companies adopted and are adopting it
Revolutionized the industrial environment
New practices, so there are not many studies
Increasing investments and researches
Fabulous and innovative idea to industries.
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