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Establishing a Culture of Manufacturing Success! PINpoint V5 MES / Manufacturing Execution System + Andon System

V5 Makes Committing to a Culture of Manufacturing Excellence Practical. Set Your Goals, Leverage Real Time Data to Be Accountable to Those Goals, Make Adjustments, Measure the Effectiveness of Those Decisions and Make Walking The Talk a Way of Life!
by

Anthony Borges

on 9 January 2018

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Transcript of Establishing a Culture of Manufacturing Success! PINpoint V5 MES / Manufacturing Execution System + Andon System

Thank You!
Data Visibility
is about more than pretty pictures, it is
about providing
laser focused feedback from the plant
floor that empowers timely, proactive decision making.

Establishing a Culture of
Manufacturing Success!

How Do We Describe Culture?
What is Culture?
What are the components of culture? Both positive & negative?
Areas where a successful implementation of MES provides tremendous value, with
WELL DEFINED EXPECTATIONS

Everyone Knows What the Goal is!
How Can We Spread the Message?

Let's identify some options:

KNOWLEDGE
– Leadership dealing from a position of
knowledge. Tools to identify areas of improvement in
process. Nothing loses more credibility than ignorance!

ACTIONABLE METRICS
– Report card for the facility.

VISIBILITY

– What is going on and how will
that effect the near future?
GOAL

(w
hat do we want?)

+ TIMELINE

(when do we want it?)
=
PLAN
You have just stacked the probability of achieving your goals significantly!
A Goal Without a Plan is Just a Wish.

SCHEDULE
and a
PRODUCTION TARGET
establish a
TAKT TIME
.
GOAL

(w
hat do we want?)

+ TIMELINE

(when do we want it?)
=
PLAN
Configure Your Production Schedule in Real-time, from
a Website in the Cloud Using Any Computer or Device.
"
..
.working from a Position of
KNOWLEDGE
is Critical.
KNOWLEDGE
has to be Shared to be Effective.
"
Time Allocation via the
5 Bucket Model
.
KNOW

Exactly
Where Your Time Went!
Red
=

WAITING

/

Orange
=

AVAILABLE

/

Yellow

=

SUSPENDED
Blue

=

WORKING

/

Green

=

COMPLETE
Overall Equipment Effectiveness (OEE)
is Used as a Key Performance Indicator (KPI) in Conjunction with Lean Manufacturing Efforts to Provide an Indicator of Success.
PERFORMANCE =

# of Products Produced / Production Target
OEE Performance = Actual / Plan
QUALITY =

# of Shippable Products / # of Products Produced
OEE Quality = # of Shippable Products / Actual
Are You Building Quality or
Shipable
Products?
Were There Any Issues?
How Can You Improve?
REAL TIME OEE
=
PERFORMANCE
x
QUALITY
Was a Product Available to Be Worked On?
Was the Line Station Worker Available and Logged In to Perform Process Steps?
AVAILABILITY
Represents the Percentage of Scheduled Time That the Operation is Available to Operate.
Real Time OEE
=
Performance
x
Quality
x
Availability
Product Tracking On-the-Fly.
KNOW
Where You Are Going to End Up!
KNOW
Where You Are Going to End Up!
Once your production time has been defined, your TAKT time is considered to automatically set your goal and set the plan.
You significantly increase the probability of achieving your goal
when it is clearly defined and communicated to all stakeholders.

CREATE A SCHEDULE / SET YOUR GOALS
Create a plan based on goals while remaining flexible, should the plan need to change.
Everything starts with your schedule.
V5’s advanced route verification, process integrity, sub-component quality, and tangible product attributes are used to answer the
ultimate question –
‘Can you ship this product to your customer?’

ERROR PROOFING
- User configurable tools that deliver a closed loop of process accountability and allow you to see your
products through your customer’s eyes. Designed from the ground up to raise the bar on error-proofing strategies
beyond the ‘nuts-n-bolts’ & ‘lot traceability’ solutions.
5 BUCKET MODEL
Know how every second of your production time is being spent.
Allocating each second of each station’s production time into
V5’s
5 Bucket Model
provides you with unprecedented information about the performance of your stations and lines.

"...applying the
5 Bucket Model
allows you to quickly isolate station issues, facilitate and evaluate the effectiveness of your management decisions, and highlight long term trends."

PRODUCTION METRICS
Key Performance Indicators
are calculated in real-time at every station, across the entire line and delivered to any Smart device.
...
PINpoint V5
identifies the moment you deviate from your plan, provides the ability to drill down to determine the events that caused the decrease in performance,
empowers you to make adjustments and provides the tools to measure the effectiveness
of those management decisions."

DASHBOARD / BUSINESS INTELLIGENCE
Every event related to product, quality and performance is
made available at your fingertips by leveraging the latest
in business intelligence technology.
"
...PINpoint V5

leverages knowledge of every action on the assembly line to trend your OEE in real-time,
pareto the stations with the worst quality
or performance numbers and even predict what you are Likely to build before the end of the day."
Production Metrics should not be limited to graphs
and charts
, displaying manually tabulated, subjective
data to tell you what happened yesterday.

Walk the Talk Every Day and Make World Class
Quality and Efficiency Your New Normal

Pursuing Quality and Efficiency is commonplace
but embracing a culture of accountability required
to achieve it and deploying the tools necessary to
support that culture is not.

PINpoint V5 Makes Committing to a
Culture of Excellence Practical

Set your goals, leverage real time data to be
accountable to those goals, make adjustments,
measure the effectiveness of those decisions and
make walking the talk a way of life!

Establishing a Culture of Manufacturing Success!
Well Defined Expectations - Goals
Well Defined Expectations - Goals
KNOWLEDGE - Where Does The Time Go?
Actionable Metrics -
Performance
How Many Quality or "Shipable" Products Did You Make Today?
Actionable Metrics -
Quality
Let's Build Something!



+ Start with a Work Order
, which can originate
from the ERP, or other 3rd party system,
build manifests, or from V5 MES
+ WO is processed
into WO Items and
ultimately Build Items (BI's) – BI's for all
intents and purposes are 'products'
+ Establish 'Routes'
, there are various
environments which govern product movement,
i.e.
SYNCHRONOUS
vs
ASYNCHRONOUS

Working from a Position of
KNOWLEDGE
is Critical.
KNOWLEDGE
has to be Shared to be Effective.
Let's Build Something!
Start with a Work Order,
which can originate from the ERP, or other 3rd party system, build manifests, or from V5 MES
Work Order is processed
into 'WO Items' and ultimately 'Build Items' (BI's) –
BI's for all intents and purposes are
'Products'
Establish 'Routes'
- there are various environments which govern product movement,
i.e.
SYNCHRONOUS
vs
ASYNCHRONOUS
V5 Andon leverages the same DNA as the V5 MES to accurately track the flow of products on the line, provide visibility of work orders, and all products in process;
and ultimately affording you laser focused data to drive proactive decision making.
V5 ANDON
V5 Andon is the ultimate manufacturing communications, tracking and reporting solution.
Andon functionality is built right into each line operator’s station
SmartScreen
user interface.
Plant Floor Management 'Out-of-the-Box'
PINpoint is
not
your "average" Manufacturing Execution System (MES) or Manufacturing Operations Management (MOM) solution.
Manufacturing Pains
PINpoint is
not
a custom controls company.
PINpoint is
not
an Enterprise Resource Planning (ERP) system.
1. How much
waste in time and money do you incur due to reactionary
measures that do not solve the broader issues?
2. Are you tired of investing in
‘band aid’ fixes
that are not scalable,
need frequent maintenance and upgrading?
3.
Complex PLC logic
is a typical pain, it is time consuming
to re-code and it is error prone.
4.
Do you rely on 3rd party companies to solve problems

they are
not qualified to?
Are they the most knowledgeable of the
process to solve your particular problem?
5. Pains due to

Not Knowing

what’s happening on the assembly
line; how can you optimize your manufacturing if you
do not know what to optimize?
6. Are you producing
poor quality products? Have you lost
customers
and market share due to quality issues?
7. How motivated is your manufacturing team? Is employee
moral low?
Are you benefiting from the full-potential
of your people?
8. What are your pains due to
timing and availability?
Are all needed materials or parts always available
on time on the assembly line?
PINpoint
is
the Most Proven, Most Flexible, Cost-
Effective 'Out-of-the-Box' Configurable Plant
Floor Management System on the Market Today.
Empowering Efficiency
A platform for the future, V5 MES is flexible and scalable.
It's the ideal paperless manufacturing solution for all non-process and full-process control assembly lines no matter what size (
from 1, to unlimited device inputs
).
PINpoint V5
is a website based,
WYSIWYG configurable MES/MOM
software for batch/discrete manufacturing lines.
V5 MES
gives you full control over your manufacturing process -
simply configure your manufacturing process on-the-fly in a website browser
.
Interacts with your Enterprise Resource Planning (ERP)
system, and any existing MES/MOM;
interfaces flawlessly with your Programmable Logic Controller (PLC)
and all ancillary shop floor devices.
'PINpoint Manages the
EcoBoost Engine
Assembly for the
Ford GT Supercar'
'PINpoint Trains and Guides New Line Workers in the Assembly of Quality Parts for the BOEING 787'
'Polaris ATVs Assembly is Verified by PINpoint to Achieve Unprecedented Error-Proofing Results.'
'PINpoint Manages the Manufacturing of CAT's
Heavy Machinery in Different Languages
in Factories Around the World.'
Version 5 / V5 MES and V5 Andon software now available.
V5 Andon is the most comprehensive web configurable Andon system on the market; a value-added, entry-level error-proofing (MES) solution with plant floor communications, product tracking and manufacturing reporting.
World Leading Manufacturers of Automotive, Aerospace, Heavy Machinery and Recreation Vehicles All Benefit from PINpoint's Website Based Plant Floor Management System.
Proven Since 1997
We support our customers 100% with 24/7 software support directly from PINpoint Engineers.
We are a leading manufacturing execution software development company with over 20 Years of experience
. PINpoint software is meticulously designed and tested to ITIL standards.
We write software to quality test our software before any official product release (
automation testing
).
How Well You Are Performing Against Your Plan?
How Many Quality Products Did You Actually Build?
What Measureable Actions Can You Take to Improve?
Actionable Metrics -
Performance
x
Quality
What You Need To
KNOW
...

How Are You Performing?
Check the
Dashboard
to
KNOW
Actionable Metrics -
Quality
Product 5 is Being Worked on and is
Shipable
.
KNOW the
Quality Status
of Any Product Instantly
Actionable Metrics -
Quality
OEE
At-A-Glance
&
On-The-Fly
Actionable Metrics

-
Availability
Actionable Metrics

-
Availability
Actionable Metrics

-
Availability
Actionable Metrics

-
Availability
Actionable Metrics

-
Availability
"...PINpoint V5's Actionable Metrics Provide You
a

Real-time Report Card of Your Facility
; Visibility of How You Are Running Now, and How That Will Impact Your Operations in the Future."
"...Define Your Manufacturing Goals, Pursuit those Goals with Knowledge, and
Identify Opportunities for Improvement.
"
Establish 'Routes'
- there are various environments which govern product movement,
i.e.
SYNCHRONOUS
vs
ASYNCHRONOUS
For a Demo Please Call:
+1 (905) 639-8787
or Visit:

http://pinpointinfo.com
Full transcript