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Reliability and Maintenance

Overview of Best Practices
by

Frederick Black

on 25 April 2015

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Transcript of Reliability and Maintenance

Reliability and Maintenance
A
B
C
Assessments
Best Practices
Documented Best Practices
General R&M BPs
DSAP PM BPs
Courses/Training
POWER of FIVE
5 Senses
5 Sources of Defects
5 UPtime Detractors
5 S
5 Whys
Metrics
Maintenance Cost as % of ERV
UPtime
Maintenance MRO supplies Inventory as % of ERV
Maintenance MRO supplies Inventory turns per year
Equipment Downtime
Scheduling Efficiency
% Planned Work
Work Order Estimating Accuracy
% PPM Worked
% PPM Non-compliance
Maintenance Workforce Weeks of Total Work
http://engineering.dupont.com/europe/merit/
http://ops.lvs.dupont.com/rm/index.htm
http://cdcln83.lvs.dupont.com/ENGR/MrCocLD.nsf/Documents%20By%20Category?OpenView&Start=1&Count=1000&Expand=24#24
http://cdcln80.lvs.dupont.com/ENGR/Maintena.nsf/Documents%20By%20Category?OpenView&Start=1&Count=1000&Collapse=2.1#2.1
http://cdcln83.lvs.dupont.com/ENGR/MrCocLD.nsf/94b58f121e88a3408525648e006eb7d9/f4f384fc89795b86852575360016aba7?OpenDocument
Assessments are measured against Best Practices
Best Practices defined by Global COC
Assessment Protocol consists of 90+ criteria questions
Assessments carried out as part of the early DPS Heat Mapping
Plan to have follow up assessments approx 3 years after initial assessment
http://cdcln80.lvs.dupont.com/ENGR/M&RIAudt.nsf/Documents%20By%20Category?OpenView&Start=1&Count=1000&Expand=1#1
RCFA course
RCM
FMEA+
Manufacturing Game Training
Turnaround Effectiveness
UPbase Training
Full transcript