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MES

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by

shirley Damen

on 11 October 2012

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Transcript of MES

MES System Sonneborn MES Project Enterprise
What
Why
Project approach
"change in planning?" "What's
the recipe?" "What's
in stock?" "product
history?" "Why
delay?" "Order
Status?” -- -- SAP MES DCS spc office digital logbook paperwork e-mail smoking area telephone What Manufacturing
Execution System
(MES) office
&
factory factory Why data
historian Increase yield
Stabel production proces
Track & trace
Improve efficiency
Reduce production costs Who Input Output Planning
Production
Laboratorium
Logistics
Reception Planning
Production
Laboratorium
Logistics
Management
R&D
Engineering Structure
in data and communication ? ? ? ? ? ? ? Present Stock overview Lab Production Maintenance Basic guidelines MES System management operations Inventory Manufacturing operations management operations Quality management operations Maintenance management operations Production Continuous
control Discrete
control Batch
control Manufacturing
Operations Management Business Planning
& Logisitics Level 3 Level 2 Level 1 Level 4 MES What's the theory -- Operational
Arrivals
Transport
Plant 1
Blending
Plant 2 (blackbox) Conceptual
At random sample
Stock overview
Drumfilling Ready for deployment (blackbox)
Plant 3
Plant 4
Plant 5
Plant 6 Present order flow ? request order SAP CSR Order flow system detachment planning SAP create order planning MES schedule order MES create recipe laboratory planning MES release order produce order MES production laboratory logistics / MES correct order analysis MES laboratory analysis MES/SAP production confirm order planning MES/SAP Operational
Ready for deployment
Conceptual request order SAP CSR Order flow system detachment planning SAP create order planning MES schedule order MES create recipe laboratory planning MES release order produce order MES production laboratory logistics / MES correct order analysis MES laboratory analysis MES/SAP production confirm order planning MES/SAP request order SAP CSR Order flow system detachment planning SAP create order planning MES schedule order MES create recipe laboratory planning MES release order produce order MES production laboratory logistics / MES correct order analysis MES laboratory analysis MES/SAP production confirm order planning MES/SAP request order SAP CSR Order flow system detachment planning SAP create order planning MES schedule order MES create recipe laboratory planning MES release order produce order MES production laboratory logistics / MES correct order analysis MES laboratory analysis MES/SAP production confirm order planning MES/SAP request order SAP CSR Order flow system detachment planning SAP create order planning MES schedule order MES create recipe laboratory planning MES release order produce order MES production laboratory logistics / MES correct order analysis MES laboratory analysis MES/SAP production confirm order planning MES/SAP track & trace (something unusual?) track & trace (order details) track & trace ( product history) Request order schedule order produce order confirm order actual overview
stock adjustments
at the rigth
time less
email Profit Sonneborn Clear & reliable commands
Actual information
Throughput reports
Social innovation Trenddata
Quick view of related data
Order reports ! ! ! ! recipe overview something unusual ? just this order? is it product related? -- Profit Sonneborn -- Future Educate key users by section
(Lab, Production, Logistics, Planning)
Educate users
Reliable input
Refining output -- Results Increase yield
Stabel production proces
Improve efficiency
track & trace
Reduce production costs ? ? ? ? ? ? ? ? -- -- Questions ? Track & trace Clear & reliable commands Common mistake in the past: Simultaneously carry out 1 command by 2 sections Commands by e-mail
Command execution time is 4 hours
So the command still had to run a 3th time
Production costs x per hour
Frequency 2 times per month SUM: 12 hr x € x 24 = savings !
At least
€100.000 create order schedule order produce order confirm order Enterprise 6 Plants
1 Drumfilling Amsterdam Koog a/d Zaan 1 Plant White oils
Petrolatums
Wax Products Project approach Development selection
Simplify communication proces
Standardize method
Create sketch orderflow
Evaluation with departments concerned
Run & deploy Who
Present
Profit Sonneborn
Future
Questions Shirley Damen History Sonneborn Inc
Sonneborn bv
over 100 years
+/- 200 2009 2010 2011 2012 Implemtetation selection
integrator development
Full transcript