PLACE WHERE CONNECTED
PIPECAT
The next step is the assembly shop
Now when all the pieces come together is being tested
DOYON RIG 141
Rig Specifications:
Drawworks: Model SSGD-360-2300-56-49-10.5, 2300 HP, AC Drive
Brakes – 4 Emergency Disc Calipers, 2 Brake discs
Hoisting Capacity – 720,000 lbs. with 12 lines
Mast: Cantilever Mast 142’ x 25’ x 750,000 lbs. (340 ton) Hook Load
Crown – Model M231012022-ASM-001. Rated capacity: 420 ton
Top Drive: NOV TDS–11SA – 500 Ton – w/ 7500
Electric AC drive w/integrated Swivel
Deadline Anchor: Mo API 8Cdel NOV LLH100CUS, 100,000 lbs. Line Pull
Substructure: Make: National Oilwell Varco
Type: Box on Box Skiddable
Height: 40’0” (12.2m)
Floor dimensions: 58’ (17.68m) x 34' (10.2m)
Setback capacity: 400,000 lbs (181.4 tons)
Simultaneous hook load capacity: 750,000 lbs (340 tons)
Simultaneous rotary capacity: 700,000 lbs (317.5 tons)
Wheel system: Make: National Oilwell Varco
Tire Size: 36.00-51
Tire Monitoring System: TyreSense – HEI-TRS-TYP2-BB-ETH
Adjustable Wall Motor CHARLYNN Model 104-1249-006 / 2000 series
Now I will tell you how to make this plant PIPECAT
Rig Specifications:
Calculations are made in the design deprtamente.
Program called AutoCAD
Iron Roughneck: Model: National Oilwell Varco ST–100, 8’ reach, 3’ vertical adjustment
Rotary Table: Model: National Oilwell Varco RT275, Static Drilling load capacity: 650 ton. Hydraulic drive. Make: Sauer Danfoss Series 40
Hydraulic Power Unit: National Oilwell Varco Model M231011998, 7339 lbs
Auxiliary Winches: Dual Floor Tuggers, Man Rider, Racking Board
Pipe Handler: National Oilwell Varco Model PH-40
Fully enclosed within the substructure complete with pipe elevators. Capable of handling drill pipe, tubulars, collars and casing. Iron roughneck installed on drill floor.
Power Generation: Diesel Engine: John Deere 6090HFG95 - 396HP
Moving Generator: Stamford Model HCI434E – 600 V x 3ph – 1800rpm
Electrical & Controls: Driller’s Cabin Assembly - 5580
c/w Driller’s Chair – Talkback System – CCTV System 5 Cameras
Power Generator/MCC House – Climate Controlled Independent HVAC
Drill Force – Generator Control Cubicles (5), Hi-Line Incoming Cabinet
Power VFD House – Climate Controlled Independent HVAC
Inverter Cabinets for AC Drives; Drawworks, Top Drive, Mud Pumps, Rotary Table
Amphion Integrated System – Workstation (inc. chair), Touchscreens, c/w
Multi-Tool Control Cabinets, with Touchscreen
Fire & Gas Detection System – MSA
Communication System – 10 Page Party System – 16 Locations
Air System: Rotary Screw Air Compressor w/ horizontal ARC – 60 hp
BOP Handling: Model BHS-30-2X15
Capacity: 30 ton
Lift Travel: 22 ft.
NOV 3000psi Accumulator – 80HP Electric BOP Accumulator pump
Stomper System: Make: National Oilwell Varco
Type: Double acting hydraulic
Production begins with drawings
The next step is the cut parts and welded together
The next step is the sandblasting and painting parts
Production Control
Purchasing
Production
START
Drawings and BOM
released for part
Sales Order issued for released part
Is a component
make or buy
Planer releases Planned Order
Planner releases Work Order (W/O)
Create W/O folder and upload all drawings and traceability documents
Purchaser
issues POs
One of the main parts is Catwalk Frame
Create W/O packet (W/O, drawings, traceability documents)
Receivers receive parts and traceability
documents
catwalk frame
Identify raw
materials required
Issue W/O packet to shop floor
ЕThe next part
is a Pipe Trough
Control panel PipeCat
skate
For finished PipeCat we need to collect all the pieces together
pipe trough
Look for materials in inventory and buy requirements to stock
Add raw material part numbers to BOM
Shared
W/O folder
(identical
to W/O packet)
Submit documents to QC manager
Receive materials to
inventory
follows important parts of this V-door and Winch
Hydraulic Power Unit
Winch
V-Door
Tank with oil
safety sensor (laser)
Winch
Electric motors
are pumped hydraulic
pressure up
V-Door
oil filters
Electrical control panel
Charge out materials/parts from inventory to W/O
Charge hours
to router
steps
Close out W/O
and move part to inventory
PipeCat Loydown System
Model PC-5-47
Ship part/product with all documentation
Check hydraulics
(pressure pumped 3000 Psi )
checked for leaks
STOP
Further quality control checks on all parameters of this document
IRON ROUGHNECK
Check Pipe Cat
no-load
TOP DRIVE
Checking of the load
Check electricians
DRAWWORKS
( Test the functionality of the equipment,
the interaction of hydraulics and electrics )
DRILLER'S CABIN
put a round bar
(which is two times as heavy as the drill pipe)
CONTROL PANEL
BLOWOUTPREVENTER
MAST
The final stage of this shipment
THE END