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Transcript

Why ?

Even though available Molding Machine resources are fully utilized, the Manning Resources are not optimized.

Why ?

Direct manning requirement varies from style to style.

Why ?

Output of moulding machine and manning SMV vary from style to style.

OBJECTIVE : OPTIMIZATION OF LABOUR UTILIZATION (Overall 2% reduction of Moulding / Trimming / Tack pack direct carder)

OBJECTIVE :REDUCING MOULD CHANGE-OVER & CLEANING TIME FROM 3 HRS to 2 HRS (Overall 4% increase in machine based efficiency)

PRODUCTION PLANNING - MOULDED BRA CUP OPERATION

SILUETA (PRIVATE) LIMITED

KEY MILESTONES

KEY MILESTONES

MBC PLANNING CAPACITY

(AS AT 10TH JULY 2015)

  • Management Information at fingertips
  • Implementation of Product Family Based Planning (Version I)

Production Status Report (PSR)

Production End Date (PED)

PROJECTS IN PROGRESS...

FUTURE DIRECTIONS

KEY MILESTONES

  • PRODUCT FAMILY BASED PLANNING (VERSION II)

Lamination Plan/ Sales Order Clubbing

Cookie Shaving Plan

Previous Method

  • Increase machine based efficiency up to 90%
  • Fully integrated SAP solution for Cookie Cutting and Lamination operations

Previous Method

Current Method

  • QCO (QUICK CHANGE-OVER) PROJECT
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