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SCF-OFP Process
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OFP PROCESS - SMART CONNECTED FACTORY
- Business Plan
Sales & Operations Planning
Sales Forecast
Seasonality
Take Rates
Inventory Levels
Shipment Forecast
M@pou SHIPPING TOOL
% Coverage for each configuration
Sales order explosion
Orders forecast
Production Program Priorities
- Production Program
Plan the
order
Demand Capacity Analysis
MP Optimization
OIA Accuracy
Material Coverage Analysis
MATERIAL COVERAGE
1 Month Vision Trailer boxes lineup
Impact day vision % Coverage per area
Material Coverage Simulation
- >60 Impact Hours per Month to < 25 hours
- 10% Linearity increase
- 100% Allign MP & DC
- >20 trailer boxes
Smart counting tool
Algorithm to create cycle counting sample
Material flow assurance
Online counting audits
Automatically audits date
Automatically drawing
Live locations
Getac manage
- SAP HANA
- OIA 94%
- Paperless
- Counting Efficiency
- Down time reductions
- program execution
make the
order
Today+3 Primaries Program
Production Program Lineup
Live reporting data
Live inventory consumption
PRIMARIES PROGRAM
SAP HANA
Primaries program vs Loaders program
Live material coverage
% Coverage per NWG
- 87% to 97% Asset utilization Lasers
- Efficiency 82% to 94%
- Today+3 BAH
- 0 Impact Hours
LOADERS LINEARITY
Automatically Linearity calculation
Debts & Ahead vs Production program
NWG linearities daily update
JDQP linearity calculation per Loader
- Linearity 88% to 98%
- Loaders Debt >700 to <150
- +870 Loaders - 2K Hours
- 100% Live consumption
- shipments deliveries
DELIVER THE
ORDER
ORSD
Family prioritization
Unit prioritization
Linked orders to tractor
M@POU SHIPPING TOOL
PD / CURRENT SALES ORDERS
UNIT PRIORITIES
RETAIL / NON RETAIL PRIORITIES
- PD <500 to <30
- DOH Bundles $1.5M USD
- OPS'x 74% to 85%