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MPOB PRE-COMMERCIALIZATION GRANT PRESENTATION
Q & A
INTRO
MPOB PRE-COMMERCIALIZATION GRANT PRESENTATION
Presenter : Prof. Dr. Abu Talib bin Othman
: Dean Of Unikl MSI
: Prof. Dr. Sazali bin Yaacob
: SEE LAB Advisor
: Dr. Muhamad Husaini Bin Abu Bakar
: SEE LAB Team Leader
Outline
1. Introduction To Unikl
2. SEE LAB organization
3. RnD & Pre-Commercialization
- Research Background
- Problem Statement
- Objective
- Research Methodology
4. Timeline
5. Budget
6. Brochure and Q & A
ABOUT
Business Model
Value Prepositions
Key Activities
Key Partners
Customer
Relationships
Customer
Segments
- Cantas Next EVO
- Components Parts Production
- Warranty of product
- Consultancy
- Service & Maintenance
- Customer feedback for improvements
- Improve harvesting process
- Increase productivity
- Reduced process time working
- UniKL
- MARA
- MPOB
- Distributor
Agents
- Cost-effectiveness
- Local-made components
- Competitive product cost & pricing
- Branding for International
Channels
Key Resources
- Production Facilities
- RnD
- Direct Marketing
- Online Marketing
- Offline Media
Cost Structure
Revenue Streams
- Production Line
- Sales
- Services & Maintenance
- Man power
- Marketing
- Customer request parts / Custome Made
- Machines
- Bachelor of Engineering Technology ( HONS )
SEE LAB
BUSINESS
MODEL
Key Partners
RnD & Pre-Commercialization
Grant
RnD & Pre-Commercialization
Research Background
Chisel-C cut /CKAT
Specification
- Application
- Palm Tree age 5-8 years old
- Ability to reach palm
- Height > 1.5 Meters
- Weight
- 6.0kg
- Price
- RM 2,750.00
- Petrol /ekar
- 1/2 liter /ekar
SICKLE - Cantas 3/C3
Specification
- Application
- Palm Tree age 6-12 years old
- Ability to reach palm
- 1.5 - 2.4 Meters
- Weight
- 5.0kg
- Price
- RM 2,750.00
- Petrol /ekar
- 1/2 liter /ekar
SICKLE - Cantas 5/C5
Specification
- Application
- Palm Tree age 8-12 years old
- Ability to reach palm
- 2.4 - 5.0 Meters
- Weight
- 6.5kg
- Price
- RM 2,900.00
- Petrol /ekar
- 1/2 liter /ekar
SICKLE - Cantas 7/C7
Specification
- Application
- Palm Tree age 12-17 years old
- Ability to reach palm
- 5.0 - 7.0 Meters
- Weight
- 7.4kg
- Price
- RM 3,900.00
- Petrol /ekar
- 1/2 liter /ekar
Video
Problem Statement
Problem Statement
- Most parts or components of Cantas are acquired/purchased from overseas which is lead to high cost and time-consuming for import process
- In house technology, for producing a Cantas component is compulsory to support a high and continuous demand in market.
- Currently, Cantas EVO still in prototype stage and not ready for commercialisation.
- To ensure succesfulness in commercial stage, an optimal production layout and process parameter is important to design.
Cantas
Blade
Cantas Blade
- The sickle is used for cutting down the palm fronts.
- If we use sickle for frequent, it becomes dull.
- The only maintenance a sickle requires is an occasional blade sharpening and it requires time. As a result, it will downgrade the production of cutting.
- To solve this problem, material with high hardness and corrosion resistance, nano coating, finite element analysis, sharpening & polishing and reliability test was used to avoid fatigue causing by repeatedly applied loads on the blade.
Rotary
Actuator
Rotary Actuator
- The rotary actuator designed for Cantas is to convert electrical energy into mechanical energy. The energy is tunneling from power source such as battery into rotary actuator to produce force required for palm fruit harvesting .
- Furthermore, the weight of the rotary actuator is reduced and lighten for more cost-efficiency.
- Power management circuit,load optimization, and closed loop system is also embended through mass production.
- Moreover, the cost of the production sufficiently reduced through manufacturing process.
Power
Supply
Power Supply
- The battery selection for Cantas harvesting tool was selected according to safety purpose, requirement study, flexiblity, and capacity.
- Therefore, battery selection,battery modelling, power management, and casing analysis required to solve the power issue
- Finally, with mass production whole system costing can be reduced with manufacturing technique.
Objective
Objective
1) TO DEVELOP A CANTAS BLADE,ACTUATOR ANDPOWER SUPPLY FOR CANTAS EVO
2)TO EVALUATE A PERFORMANCE OF CANTAS COMPONENT
3)TO PROPOSE AN OPTIMAL PRODUCTION LAYOUT FOR CANTAS EVO
Research
Methodology
Battery
Research
Methodology
Rotary Actuator
Cantas Blade
Process Flow
PROCESS
FLOW
Cantas
Blade
Rotary
Actuator
Power
Source
SICKLE BLADE
CANTAS
BLADE
Material
Selection
& Design
Material Selection & Design
Sickle Design
For efficient cutting, the sickle (Figure 1) has been designed with a 'C-shaped' profile. This profile has been found to be effective in providing efficient cutting as well as reducing the vibrations transferred to the operator during the cutting operation. It is called a 'C-sickle' which enables the cutting force (Fc) to act in-line with the reaction force (Fr), thus giving maximum cutting force (efficient cutting), and at the same time minimizing significantly the vibrations transferred to the operator
Manufacturing Process
Manufacturing process
- Laser cutting
- Geometry optimization
- Cutting parameter
Coating
Process
Coating
Increase Blade Life by Up To 50 Times
low temperature, nanotechnology PVD coating means:
• Uniform Blade Coating of Up-Sharp Edge – No Post Process Sharpening or Grinding
• Won’t Leech Cobalt or Cause Brittleness
• Coat High Polished Surfaces
• Application Specific Coatings Available, “made to order”
Sharpening
&
Polishing
Sharpening & polishing
- Custome made sharpening machine
- Dynamic jig design
- Tolerance analysis
Reliability test
-sharpness test
-vibration test
-accelerated corrosion
Reliability
Test
-strength test
Process
Layout
Process Layout For Sickle
Blade
Shaping
Cooling
Buffering
Laser Cutting
Sheet Metal
Polishing
Coating
Blade Sharpening
MOTOR
ACTUATOR
DESIGN PROCESS
DESIGN PROCESS
1. Magnetic Field Finite Element Analysis
Design Process
2. Geometry Optimisation
Much more Simple Motor
Conventional Motor
To
Design Process
3. Winding Strategy
Design Process
4. Permanent Magnet Configuration
Design Process
5. Stator Material Selection
Design Process
6. Detail Drawing
MOTOR DRIVER
MOTOR DRIVER
1. Signal Conditioning Circuit
MOTOR DRIVER
2. Coil Sequential Circuit
MOTOR DRIVER
3. Hall Effect Sensor
MOTOR DRIVER
4. Close loop control system
MOTOR DRIVER
5. Power electronic component selection
MOTOR DRIVER
6. Signal generator
MOTOR DRIVER
7. Current breaker circuit
MOTOR DRIVER
8. Load optimizer circuit
MOTOR DRIVER
9. Embedder system
MOTOR DRIVER
10. Robustness Test
MANUFACTURING
MANUFACTURING
1. Stator
Silicon Iron 0.25 mm
CNC wirecut
MANUFACTURING
2. Permanent Magnet
Alnico (Al,Co,NI)
Neodymium
Ferrite (ceramic)
MANUFACTURING
3. Casing and Rotor
CNC Milling
CNC Lathe
MANUFACTURING
4. Winding Jig
MANUFACTURING
5. Wire Enamel Coating
BATTERY
INTRO OF BATTERY
Introduction
- Battery is an electric device consisting more electrochemical cells with external connections provided to power electrical devices.Evolving from Lithium-ion batteries, Lithium polymer batteries offer a distinct advantage over their predecessor in terms of cost, utility, durability and flexibility. A Lithium-polymer battery can be shaped to fit in an array of devices.
Battery Selection
Battery Selection
1) Power Requirement Study
- The nominal voltage for single cell is 3.7 volts (4.2v fully-charged)
- the total pack voltage is:
4 cells x 3.7v = 14.8v
- Current consumption
2) Performance Characteristic
- Have made a huge impact on the performance, and subsequently the acceptance of electric systems as a replacement for the traditional nitromethane (nitro) and gasoline power systems
Cell chemistry
- The following shows the typical shelf life for some primary cells: Lithium 10 years or more
3) Safety
- Improved performance at low and high temperatures.
- lithium-polymer batteries are very lightweight
- Improve safety factor, more stable in over charge, leakage ratio low down.
4) Size and Weight
Lenght= 135mm
Widt= 35mm
Weight= 83.0 g
POWER MANAGEMENT
Power Management
1)Energy Saving Circuit
2) Close Loop Control System
3) Series and Parallel Configuration
4) Uneven Load Handling
- Battery create an uneven level of electron which causes the electrons to move from a high concentration to a low concentration
- used in long time
CASING
Casing of Battery
1) Design of Geometry
2) Heat Analysis
3) Stress
- Stress of casing is important to ensure durability of casing facing maximum temperature
4) Waterproof
5) Tolerance for Battery Expansion
6) Design for Assembly
Product Layout
- refers to a production system where the work stations and equipment are located along the line of production, as with assembly lines.
- utilize specific techniques and equipments at the work stations.
Product Layout
Cantas
Blade
Process Layout For Sickle
Blade
Shaping
Cooling
Buffering
Laser Cutting
Sheet Metal
Coating
Polishing
Blade Sharpening
Actuator
Process Layout for Motor
Stator
Casing
Rotor
Assembly
Winding
Rotor Process Planning
CNC Lathe
Stainless Steel Rod 304
Jig Fitting
Permanent Magnet Assembly
Casing Process Planning
Aluminium Blocks
CNC Miling
Stator Process Planning
EDM Wire Cut
Silicon Iron
Jig Fitting
Welding process
Winding Process Planning
AWG Wires
Winding
Battery
Process Layout For Battery
Battery Assembly
Injection Moulding for Battery
Circuit Assembly
Battery Casing Assembly
Full Battery Module
Product Layout
- refers to a production system where the work stations and equipment are located along the line of production, as with assembly lines.
- utilize specific techniques and equipments at the work stations.
Product Layout
Cantas
Blade
Process Layout For Sickle
Blade
Shaping
Cooling
Buffering
Laser Cutting
Sheet Metal
Coating
Polishing
Blade Sharpening
Actuator
Process Layout for Motor
Stator
Casing
Rotor
Assembly
Winding
CNC Lathe
Stainless Steel Rod 304
Jig Fitting
Permanent Magnet Assembly
Rotor Process Planning
Casing Process Planning
Aluminium Blocks
CNC Miling
Stator Process Planning
EDM Wire Cut
Silicon Iron
Jig Fitting
Welding process
Winding Process Planning
AWG Wires
Winding
Battery
Process Layout For Battery
Battery Assembly
Injection Moulding for Battery
Circuit Assembly
Full Battery Module
Battery Casing Assembly
TIMELINE
BUDGET
Q & A