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HybOS C1

China's first medium hybrid wheel loader

a systems engineering story

MESCONF China 2018

at November 26th, Shanghai

About us

GEDES e.V. Germany

OUTAILONG Heavy Industries, China

SiSy Solutions GmbH, Germany

Project

Objectives

Develop a hybrid work machine

- less fuel consumed

- lower emissions

- more power

- better driving and working

characteristics

- easy to handle

- not too expensive

- combine existing and

new technologies

The prototype will be presented in November at the Bauma CHINA 2018 in Shanghai (F47).

Old Powertrain

conventional diesel engine

conventional

mechanical powershift transmission

New Powertrain

modern LiFePo

batteries

modern 45 KW common rail diesel engine

20 KW (35 KW Peak)

electric motor

conventional lead batteries

previous

gear box

The core team

Project Team

Process

Challenges:

very small team

language barrier

geographical distance

time shift

many external actors

hard time budget

totally new

we use an agile process model

Collaborators

Time line

Bauma Shanghai

27. November

2018

Kick Off

1. September

2017

2018 August

HybOS D1

the first prototype

2018 May

Provision of

key components

2018 July

Powertrain

test bench is ready

2018 October

final assembly of the second prototype

HybOS C1

2017 December

presentation

basic Design

HybOS

Correlations

In this project, a lot of information from different types of external systems has to be merged.

especially important are different kinds of interface descriptions.

Mechanics

Hydraulics

Electronics

K88

Detail 1

K88

K66

Detail 2

K66

A91

Detail 3

A91

CAN H, K88, K66, A91, P1_13, CAN H

Software

Modelling

Model structure

SysML Model (n.c.)

UC, use case model

HRM, hardware resources model

REQ, requirements model

UML Model

CL, class model

SM, state machine

SEQ, sequence diagram

PKG, package diagram

DOK Model

UC

HRM

CLASS

Navigation

Transformation

CU @ Bauma

Conclusion

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