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Transcript

MEASURES TO OPTIMIZE MANPOWER IN ASSY LINE USING PROCESS BAL TECHS/ REPLACING MEN WITH MACHINES

CAPT AYESHA

INTRO

INTRO

Reasons for optimization

Shortage

Optimization

Shortage

SHORTAGE

Labor cost

Labor Cost

AIM

AIM

To brief about the measures taken to optimize manpower in an assy line

SEQ

SEQ

  • Analysis
  • Measures
  • Dev of Trg Aids
  • Case Study
  • Concl

Part 1

ANALYSIS

Part 2

ANALYSIS

Part 3

Part 4

Storage

Improper material storage

Handling

Poor material handling

Time spent in sorting

Sorting

Safety hazards

Hazards

Part 1

MEASURES

Part 2

MEASURES

Part 3

Part 4

Calc of line efficiency

Line Efficiency

Std min value

Takt time

Tgt

Manpower

Productivity

Line efficiency

Measures to inc line efficiency

Ident of bottlenecks

Measures

Distr of work ld

Rt man for the job

Cross trg of employees

Cleaner work area

Org workplace

Automated assy lines

Auto Assy Line

Automated guided vehs

AGVs

Automated storage and retrieval sys

AS/ RS

Use of conveyer belts

Conveyers

Robots on workstation

Robots

Dev of Trg Aids

Significance of proper material storage

Trg Aids

Dev of Software

Demo

Case study

Part 1

CASE STUDY

Part 2

Part 3

Part 4

Stitching sec

Time Study

Layout

Stitching sec

Inc in efficiency

Up-gradation of 607 regional wksp assy line

Reduction in man hrs

Inc Efficiency

Mil Appls

Cleaner and safer work areas

Best use of aval resources

Faster repair activities

Concl

Part 1

Part 2

Part 3

CONCL

Part 4

Concl