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TEAM S.C.R.A.P.P.

Problems

The Problem

  • Plastic savvy world.
  • Inefficient recycling process.
  • Exploitation of rag pickers by middlemen.

Environmental Degradation

  • Disproportionate generation of plastic waste over the years.
  • Recycling of plastic is a meagre 16% of the total plastic waste generated.

Environmental Degradation

Rag Pickers

  • Semi-skilled and uneducated
  • Middlemen eating all the profit.
  • Trapped in a vicious cycle.

Rag Pickers

LOGISTICS &

INVENTORY

  • Non-shredded waste takes more space
  • Sorting and shredding takes place at later stages
  • Transportation costs very high

Logistics and inventory

Our Solution

Our Solution

  • Elimination of middlemen
  • Decentralization of waste management process
  • Training of rag pickers
  • Segregation at source
  • Low cost alternatives

Machines

Machines

Aesthetically designed machines at par with their commercial counterparts and costing 1/6th of their market price.

Decentralized supply chain

Decentralized supply chain

Integrated Plastic Up-cycling Workspace(s)

Integrated Plastic Up-cycling Workspace(s)

Waste to fuel

Plastic waste to Fuel

Ongoing research and experimentation based on following 3 methods:

  • Gasification
  • Pyrolysis
  • Catalytic Pyrolysis

Revenue Model

Revenue Model

  • Teaching and setting up costs are not considered
  • Costs are over-estimated and revenues are under-estimated

Phase 1

  • Installation of shredding machines
  • Rag-picker community building

Phase 1

  • Initial cost of a shredding machine Rs. 30000
  • Profit per month Rs. 3000 per machine
  • Recovery of initial capital in 10 months

Volume Reduction

Transportation

  • 1/4 of the total trips required than previous model.
  • Transportation cost reduction :- (1400 - 350) * 20 = 21,000/-

Phase 2

  • Installation of more shredding machines
  • Installation of extrusion machine for pelletization

Phase 2

  • cost of extrusion machine 85000/-
  • 6 months to recover initial capital

Phase 3

  • Installation of more shredders and extrusion machines
  • Installation of compression machines
  • Product development and manufacturing

Impact

Impact

Rag Pickers

  • Additional incentive for picking and sorting plastic waste
  • Skill addition
  • Increased ownership

Rag-pickers

Environment

Environment

  • Plastic pollution reduction
  • Reduced consumption of petroleum
  • Lower emission of greenhouse gases

(from 380 kg CO2 to 95 kg CO2 per month per vehicle)

Transportation

  • Reduced logistics cost
  • Lower freight requirement
  • Increased volume transportation

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