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Inventory
5S
5S
- 2'S implementation (Sort & Set)
1.- Only relevant parts and handlling units available in the area.
2.- All inventories have designated locations and this area respected.
doplnit o fotografie lokací (možn A REGÁLY NA SKLADĚ)
Inventory Levels
Inventory Levels
5 mio avg?
turnover?
Zdeněk Pejřimovský PRIO:
1) nonconformity of FG (backloop = 300pallets/month) !
root cause?
project
2) KPIs ?
Visual Management
Visual Management
DOPLNIT OBRÁZKY CEDULÍ/MILKRUN/ KONTROLA
nejasné vrstvení auditů, označení lokací, layout lokací, informační flow
L0?
OOPP - safety pointy vždy před vstupem na pracovště ?
Inventory Management
Inventory Management
FIFO řízeno SAP?
mrtvé položky? ležáky?
JIT?
Continuous Improvement
Continuous Improvement
Zdeněk Pejřimovský PRIO:
1) nonconformity of FG (backloop = 300pallets/month) !
root cause?
project
2) KPIs ?
Transport
Frequency
Frequency
Transportation Logistics
Transportation Logistics
Material Handling
Material Handling
zásobovací cesty
layout?
spaghetty d.?
milkrun/waterspider?
Production Methods
Production Methods
Production Control
Production Control
ERP? SAP?
Heijunka system?
VSM !
L0-L2
KPI ! ?
Instructions?
Workspace
Standardized Work
Standardized Work
- 5S gemba standards (audit 5S)
- Basic work procedures are in place
- Spaghetti Charts ?
- CLEANPOINT
- MAINTENANCE POINT
- QCCP?
Delivery Reliability
Delivery Reliability
SQDIP?
Motion Sequences
Motion Sequences
- Rhythmic work?
- Inefficient movements?
Motion Waste Analysis
Motion Waste Analysis
Setup of Line
Line Layout
Line Layout
- BOTTLENECK?
- QI?
Setup time
Setup time
SMED?
Machines
Machines
Materials Management
Materials Management
Quality Assurance
Error Rate
Error Rate
SQDIP
KPI
----- VISUAL BOARD
"Built in Quality"
Autonomation, Andon,Mistake Proof
"Built in Quality"
Autonomation, Andon,Mistake Proof
Continuous Improvement Culture
Continuous Improvement Culture
LEAN/CI/TPM team ?
White Belt? - Holý/Pejřimovský ?
Quality Control
Quality Control
Fotog
Level of Qualification
Level of Qualification
Skill Building
Skill Building
Doplnit Skill Matrix a systém zaškolování plus plán na BOS
Driver for Lean Activities
Driver for Lean Activities
Active Employee Participation
Active Employee Participation
PDCA progress of KAIZEN
LEAN TRAINING
7 WASTE
Reporting
Reporting
Měsíční report
Doplnit report za měsíc březen!
Pozor! Akce v souladu s Roadmap 2020
Team Structure & Role of Line Authority
Team Structure & Role of Line Authority
LEAN TRAINING
Work Efficiency
Work Efficiency
8 Waste Awareness
8 Waste Awareness
8 druhů plýtvání - LOVECKÁ SEZONA
Lean Principles & Methods Awarness
Lean Principles & Methods Awarness
8 druhů plýtvání
Production Workplace 5'S Implementation & Productivity
Production Workplace 5'S Implementation & Productivity
Vše k 5S + 2S
Degree of Automation
TPM
TPM
L0-L2
Automation Level & LCIA
Automation Level & LCIA
žÁDNÝ PROGRES