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HOUSING IBC OF MACHINING **ZF**
10
HOUSING IBC OF MACHINING -
...............
ENG. EDGAR GARCÍA
ENG. JAVIER HERNÁNDEZ
**FEASIBILITY ANALYSIS**
18-AUGUST-2023
1ST PROPOSAL
MACHINES PROPERTY OF ZF
TRANSMECANICA
ZF FRIEDRICHSHAFEN AG
MACHINES (PROPERTY OF ZF)
EQUIPMENT / MACHINE CONSUMABLES
EQUIPMENT INSURANCE
1ST PROPOSAL
MAINTENANCE OF EQUIPMENT / MACHINES.
TOOLINGS FOR MACHINE.
PACKING
RELEASE OF COMPONENTS WITH CMM
MATERIAL
HUMAN CAPITAL
ANODIZED
INCOMTERMS: EXW
PROCESS
CYCLE TIME OF PIECE
CURRENT CYCLE TIME: 5 MINUTES PER PIECE.
FOR THE 1,200,000 COMPONENTS REQUIREMENT PER YEAR, 15 MACHINES WITH 4 SPINDLES ARE REQUIRED FOR ONLY 1 PART NUMBER.
ACCORDING TO THE FOLLOWING VARIANTS:
-8 HOUR SHIFTS = 96 PIECES
-6 DAYS A WEEK = 1,728 PIECES
-48 WORKING WEEKS = 82,944
CONSIDERING THIS AMOUNT TRANSMECANICA EVEREST REQUIRED 15 MACHINES WITH 4 SPINDLES TO REACH THIS MENTIONED VOLUME .
ESTIMATE START
STARTING AFTER THE PURCHASE ORDER
PROTOTYPES MANAGEMENT
MASS PRODUCTION MANAGEMENT
ESTIMATE TIME
AFTER THE PURCHASE ORDER 6-8 WEEKS.
AFTER THE PURCHASE ORDER 2-3 MONTHS.
-THE TIMES OF THIS PLANNING MAY BE SUBJECT TO CHANGES BY ZF AS WELL AS THE STARTING DATES.
-WORK IS GOING TO BE WITH A RAMP-UP SYSTEM TO KNOW THE REQUIREMENTS FOR THIS PROJECT.
2ND PROPOSAL
INVESTMENT 50/50
ZF & TRANSMECANICA
THE TWO ORGANIZATIONS WILL INVEST IN THE MACHINERY, MANUFACTURING AND MEASURING EQUIPMENT.
TRANSMECANICA
ZF FRIEDRICHSHAFEN AG
2ND PROPOSAL
HUMAN CAPITAL
MATERIAL
INFRAESTRUCTURE
CLAMPING TOOLS
PACKING
INCOMTERMS: EXW
ANODIZED
CONSUMABLES AND EQUIPMENT MAINTENANCE
ESTIMATE
START
ESTIMATE START
STARTING AFTER RECEIVING THE PURCHASE ORDER
MASS PRODUCTION MANAGEMENT
PROTOTYPE MANAGEMENT
AFTER THE PURCHASE ORDER 6-8 WEEKS.
AFTER THE PURCHASE ORDER 9-11 MONTHS.
-THE TIMES OF THIS PLANNING MAY BE SUBJECT TO CHANGES BY THE CLIENT, AS WELL AS THE STARTING DATES.
-WORK IS BEING ON A RAM-UP SYSTEM TO MEET THE REQUIREMENTS OF THIS PROJECT.
-TRANSMECANICA EVEREST ALREADY HAVE IMPROVEMENTS IN THE KNOW HOW IN COMPARE WITH ZF.
PROCESS
CYCLE TIME OF PIECE
OPERATION 10
OPERATION 20
CURRENT TARGET 2.40 MINUTES PER PIECE.
CURRENT TARGET 6.2 MINUTES FOR 2 PIECES
FOR THE REQUIREMENT OF 1,200,000 COMPONENTS PER YEAR, 9 MACHINES WITH 4 SPINDLES ARE REQUIRED FOR ONE PART NUMBER.
ACCORDING TO THE FOLLOWING VARIANTS
FOR THE REQUIREMENT OF 1,200,000 COMPONENTS PER YEAR, 9 MACHINES WITH 2 SPINDLES ARE REQUIRED FOR ONE PART NUMBER.
ACCORDING TO THE FOLLOWING VARIANTS
IMPROVEMENT
86.81%
-8 HOUR SHIFTS = 155 PIECES
-6 DAYS A WEEK = 2,790 PIECES
-48 WORKING WEEKS = 133,920 PIECES
-8 HOUR SHIFTS = 166 PIECES
-6 DAYS A WEEK = 3,000 PIECES
-48 WORKING WEEKS = 144,000 PIECES
FOR THIS AMOUNT TRANSMECANICA EVEREST REQUIRED 9 MACHINES WITH 2 SPINDLES TO REACH THE VOLUME EXPOSED.
FOR THIS AMOUNT TRANSMECANICA EVEREST REQUIRED 9 MACHINES WITH 4 SPINDLES TO REACH THE VOLUME EXPOSED.
ESTIMATED
INVESTMENT
ESTIMATE INVESTMENT
TOTAL INVESTMENT
GOAL
2024
$50M USD
100%
658,168
MACHINERY PRODUCTION LINE TIME & PIECES DELIVERIES RAMP-UP
SEPTEMBER
2024
90%
¡PIECES !
AUGUST
2024
68.5%
1 MACHINES WITH 4 SPINDLES AND 1 WITH 2 SPINDLES = 144,000 FINISHED PIECES
46%
JULY
2024
2 MACHINES WITH 4 SPINDLES AND 2 WITH 2 SPINDLES = 288,000 FINISHED PIECES
JUNE
2024
22.5%
MAY
2024
2 MACHINES WITH 4 SPINDLES AND 2 MACHINES WITH 2 SPINDLES = 288,000 FINISHED PIECES
2 MACHINES WITH 4 SPINDLES AND 2 WITH 2 SPINDLES = 288,000 FINISHED PIECES
2 MACHINES WITH 4 SPINDLES AND 2 MACHINES WITH 2 SPINDLES = 288,000 FINISHED PIECES
TOTAL 1,200,000 PIECES
NOTE: INFORMATIONAL PURPOSES ONLY
3RD PROPOSAL
TRANSMECANICA
100% MACHINING SERVICE INVESTMENT
TRANSMECANICA
ZF FRIEDRICHSHAFEN AG
3RD PROPOSAL
ZF:
-MATERIAL
-PACKING
-ANODIZED
-MACHINES.
-CMM MACHINES.
-INFRAESTRUCTURE.
-INCOMTERMS: EXW
-EQUIPMENT INSURANCE.
ESTIMATED
INVESTMENT
ESTIMATE
START
ESTIMATE START
STARTING AFTER RECEIVING THE PURCHASE ORDER
PROTOTYPE MANAGEMENT
MASS PRODUCTION MANAGEMENT
AFTER THE PURCHASE ORDER 6-8 WEEKS.
AFTER THE PURCHASE ORDER 9-11 MONTHS.
-THE TIMES OF THIS PLANNING MAY BE SUBJECT TO CHANGES BY THE CLIENT, AS WELL AS THE STARTING DATES.
-WORK IS BEING ON A RAM-UP SYSTEM TO MEET THE REQUIREMENTS OF THIS PROJECT.
-TRANSMECANICA EVEREST ALREADY HAVE IMPROVEMENTS IN THE KNOW HOW IN COMPARE WITH ZF.
PROCESS
CYCLE TIME OF PIECE
OPERATION 10
OPERATION 20
CURRENT TARGET 2.40 MINUTES PER PIECE.
CURRENT TARGET 6.2 MINUTES FOR 2 PIECES
FOR THE REQUIREMENT OF 1,200,000 COMPONENTS PER YEAR, 9 MACHINES WITH 4 SPINDLES ARE REQUIRED FOR ONE PART NUMBER.
ACCORDING TO THE FOLLOWING VARIANTS
FOR THE REQUIREMENT OF 1,200,000 COMPONENTS PER YEAR, 9 MACHINES WITH 2 SPINDLES ARE REQUIRED FOR ONE PART NUMBER.
ACCORDING TO THE FOLLOWING VARIANTS
IMPROVEMENT
86.81%
-8 HOUR SHIFTS = 155 PIECES
-6 DAYS A WEEK = 2,790 PIECES
-48 WORKING WEEKS = 133,920 PIECES
-8 HOUR SHIFTS = 166 PIECES
-6 DAYS A WEEK = 3,000 PIECES
-48 WORKING WEEKS = 144,000 PIECES
FOR THIS AMOUNT TRANSMECANICA EVEREST REQUIRED 9 MACHINES WITH 2 SPINDLES TO REACH THE VOLUME EXPOSED.
FOR THIS AMOUNT TRANSMECANICA EVEREST REQUIRED 9 MACHINES WITH 4 SPINDLES TO REACH THE VOLUME EXPOSED.
ESTIMATED
INVESTMENT
ESTIMATE INVESTMENT
TOTAL INVESTMENT
GOAL
2024
$50M USD
100%
658,168
MACHINERY PRODUCTION LINE TIME & PIECES DELIVERIES RAMP-UP
SEPTEMBER
2024
¡PIECES !
90%
AUGUST
2024
68.5%
1 MACHINES WITH 4 SPINDLES AND 1 WITH 2 SPINDLES = 144,000 FINISHED PIECES
46%
JULY
2024
2 MACHINES WITH 4 SPINDLES AND 2 WITH 2 SPINDLES = 288,000 FINISHED PIECES
JUNE
2024
22.5%
MAY
2024
2 MACHINES WITH 4 SPINDLES AND 2 MACHINES WITH 2 SPINDLES = 288,000 FINISHED PIECES
2 MACHINES WITH 4 SPINDLES AND 2 WITH 2 SPINDLES = 288,000 FINISHED PIECES
2 MACHINES WITH 4 SPINDLES AND 2 MACHINES WITH 2 SPINDLES = 288,000 FINISHED PIECES
TOTAL 1,200,000 PIECES
NOTE: INFORMATIONAL PURPOSES ONLY
4TH OPTIONAL PROPOSAL
TRANSMECANICA
IMPROVEMENT IN KNOW HOW
IMPROVEMENTS IN CLIENT'S PROCESS TO INCREASE PRODUCTIVITY AND EFFICIENCY UNDER THE INTELECTUAL PROPERTY OF TRANSMECANICA EVEREST.
IMPLEMENTING THESE IMPROVEMENTS IN THE NUMBER OF ZF MACHINES INITIALLY ASSIGNED TO TRANSMECANICA (LIKE 1ST PROPOSAL) WITH THE CONDITION TO INCREASE IN THE FUTURE THE CAPACITY OF MACHINES FOR THIS 2 COMPONENTS (WITH REFERENCE TO PROPOSAL 2 AND 3).
GETTING 86.81% OF IMPROVEMENT, ALL OF THESE
IMPLEMENTATIONS IN JOINT WITH SW MACHINES SUPPLIER.
4TH PROPOSAL
PROCESS
CYCLE TIME OF PIECE
OPERATION 10
OPERATION 20
CURRENT TARGET 2.40 MINUTES PER PIECE.
CURRENT TARGET 6.2 MINUTES FOR 2 PIECES
FOR THE REQUIREMENT OF 1,200,000 COMPONENTS PER YEAR, 9 MACHINES WITH 4 SPINDLES ARE REQUIRED FOR ONE PART NUMBER.
ACCORDING TO THE FOLLOWING VARIANTS
FOR THE REQUIREMENT OF 1,200,000 COMPONENTS PER YEAR, 9 MACHINES WITH 2 SPINDLES ARE REQUIRED FOR ONE PART NUMBER.
ACCORDING TO THE FOLLOWING VARIANTS
IMPROVEMENT
86.81%
-8 HOUR SHIFTS = 155 PIECES
-6 DAYS A WEEK = 2,790 PIECES
-48 WORKING WEEKS = 133,920 PIECES
-8 HOUR SHIFTS = 166 PIECES
-6 DAYS A WEEK = 3,000 PIECES
-48 WORKING WEEKS = 144,000 PIECES
FOR THIS AMOUNT TRANSMECANICA EVEREST REQUIRED 9 MACHINES WITH 2 SPINDLES TO REACH THE VOLUME EXPOSED.
FOR THIS AMOUNT TRANSMECANICA EVEREST REQUIRED 9 MACHINES WITH 4 SPINDLES TO REACH THE VOLUME EXPOSED.
ESTIMATED
INVESTMENT
ESTIMATE INVESTMENT
TOTAL INVESTMENT
$50M USD
GOAL
2024
100%
658,168
MACHINERY PRODUCTION LINE TIME & PIECES DELIVERIES RAMP-UP
SEPTEMBER
2024
90%
¡PIECES !
AUGUST
2024
68.5%
1 MACHINES WITH 4 SPINDLES AND 1 WITH 2 SPINDLES = 144,000 FINISHED PIECES
46%
JULY
2024
2 MACHINES WITH 4 SPINDLES AND 2 WITH 2 SPINDLES = 288,000 FINISHED PIECES
JUNE
2024
22.5%
MAY
2024
2 MACHINES WITH 4 SPINDLES AND 2 MACHINES WITH 2 SPINDLES = 288,000 FINISHED PIECES
2 MACHINES WITH 4 SPINDLES AND 2 WITH 2 SPINDLES = 288,000 FINISHED PIECES
2 MACHINES WITH 4 SPINDLES AND 2 MACHINES WITH 2 SPINDLES = 288,000 FINISHED PIECES
TOTAL 1,200,000 PIECES
NOTE: INFORMATIONAL PURPOSES ONLY