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McCormick Spice Case Study
115
Compressed Energy Savings Case Study
McCormick Spices
Lifetime Compressed Air Costs
FACILITY A
Leak Detection & Third Party Monitoring
4 COMPRESSORS:
Facility A
350 hp compressor (VFD)
350 hp compressor (VFD)
300 hp compressor (backup)
300 hp compressor (backup)
BEFORE
BEFORE
Daily Usage: 15,000 kWh
AFTER:
AFTER
277 leaks located and repaired
Daily Usage: 11,000 kWh
RESULTS
26% Energy Savings (1.4 million kWh annually)
RESULTS
ROI
2 months
FACILITY B
Leak Detection, Third Party Monitoring
& System Optimization
Facility B
3 COMPRESSORS:
125 hp compressor
125 hp compressor
100 hp compressor
BEFORE
Daily Usage: 4,000 kWh
Daily Demand: 600 cfm
BEFORE
AFTER
89 leaks located and repaired
All compressors shut down on weekends when there is no production
100 hp compressor taken offline
Daily Usage: 2,500 kWh
Daily Demand: 400 cfm
RESULTS
38% Energy Savings (550,00 kWh annually)
RESULTS
ROI
6 months
FACILITY C
Leak Detection, Third Party Monitoring, System Optimization, & Capital Improvement
Facility C
2 COMPRESSORS
125 hp compressor (2 years old)
75 hp compressor (50 years old)
BEFORE
Daily Usage: 7,500 kWh
AFTER
81 leaks located and repaired
75 hp compressor replaced w/ 132 hp VFD
125 hp compressor taken offline
Daily Usage: 4,300 kWh
RESULTS
43% Energy Savings from leak detection & repairs (1.4 million kWh annually)
78% Energy Savings overall (2 million kWh annually)
RESULTS
ROI
4 months