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HSP 307 - and the PPE Matrix

Steven Stogner - HSE

Purpose / Objective

Protecting our Employees

Purpose

There are 3 main buckets to Safe Work Permits in regards to Process Opening?

2. Process Openings Conducted by OPS.

How is this different for OPS vs MNT?

1a. Contrcators, PPE Identifcation, Tags, barricades, CPC.

PEO - Safety Alert

3. Operator Routine Tasks - Risk Register

if you conduct an activity, opening the process of any kind, there is PPE required.

1. Safe Work Permits - we have success through the SWP where we permit others for Process Openings

HSP 308

What is Process Opening?

PACE

Question - What is PO?

Definition

Definitions

Process Opening consists of:

Opening of Flanges or Uncoupling of Threaded Piping

Opening Equipment

Drilling, Cutting into Piping,

Definition

Process Opening also covers:

Routine MNT on IE and process Analyzers - exclusive control

Routine Sampling, Loading / Unloading Railcars

Flushing, Draining, Venting, Opening Bleeds

Topics for todays training: Process Opening conducted by Operations?

Procedure Review - HSP 307

Topic 1

Operator Tasks where PPE may not be currently being utilized:

a. Prepare for shutdown of equipment - ex: drain, flush, clear, de-pressure , cooling, steam tracing, nitrogen, opening / clearing / cleaning filters, etc. These are common to OPS.

b. Changing a bleed valve, dropping a blind, tasks that are also process opening tasks

Q: What do i do if i expect a plug?

Refer to Process Opening Proceure

Step 2

Barricade

Setup Barricade - what is the barricade requirement?

Does the apply to the the case for work that is not permitted?

10 ft at grade

15 ft overhead

PUT ON Barricade TAGS!

Consider pedestrians, wind, weather, etc.

If I'm conducting a task, and it is not on the Risk Register, how do i determine my PPE?

PPE Matrix

Now that is funny

Click to edit text

Step 4

Permitted PPE - How do I determine?

What else do I need to check?

Abnormal Process Opening

How do I address plugging?

Abnormal Process Opening

Risk Register - Routine OPS Tasks

Routine Operator Tasks

Assessing Risks

Do I have an SOP for the task, with hazards identified and ways to protect myself?

Follow SOP

YES?

Use Chemical Risk Register - JSA / Risk Assessment for Routine Tasks

NO?

PPE Matrix

Chemical Risk Register

Risk Register Reviews

Tasks

Chemical Hazard

USIT

IH dept.

PPE Required

If the task is not on Risk Register, you must use PPE Matrix

EXERCISE!

Risk Register

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