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5S
sai kishan
What is 5s?
Systematic process (and cultural change) to organize and sustain an environment in which everything has a place, is in its place, and is ready for use.
These are foundational to Kaizen (continuous improvement) and a manufacturing strategy based "Lean Manufacturing" (waste removing) concepts.
The real purpose of 5S is “to be able to immediately identify abnormalities.”
5S'
What is 5s
1
2
3
Sort / seiri
Set in order / seiton
Shine / seiso
Standardize / seiketsu
Sustain / shitsuke
4
5
Sort
Examples
Sort out & separate items which is needed & not needed in the area.
Sort
Set in order
A place for everything and everything in its place
Set in order
Pictures
Shine
Examples
Clean the workplace & equipment on a regular basis in order to maintain standards & identify defects.
Shine
Standardize
Revisit the first three of the 5S on a frequent basis and confirm the condition of the Gemba using standard procedures
Examples
Standardize
Sustain
Keep to the rules to maintain the standard & continue to improve every day
Examples
Sustain
Benefits
- Optimized Organization
- Efficiency
- Bigger Storage Density
- Heightened Safety
- Increased workplace morale