Samsul #1

OUTLINE

• The Products
• Production Layout
• Machines details and Capacity
• Flow Process
• Ordering Material Process

NSF Div. Grand Products

Baby Cereal Products

Baby cereal is baby food which is soft and easily consumed, other than breastmilk or infant formula, that is made specifically for babies, roughly between the ages of six months and two years.

BC's main charachter : homogen and large volume

Promina

Box ( @120g x 24 / Carton)

MBMB : Milky Beras Merah Box

SKHB : Smooth Kacang Hijau Box

PSB : Pisang Susu Box

SCMB : Steamed Chicken Mushroom Box

ABKB : Ayam Brokoli Keju Box

TSWB : Tim Sapi Wortel Box

PJPB : Pir Jeruk Pepaya Box

Sachet ( @20 g x 80 / Carton)

MBMS : Milky Beras Merah Sachet

SKHS : Smooth Kacang Hijau Sachet

PSS : Pisang Susu Sachet

SCMS : Steamed Chicken Mushroom Sachet

Baby Cereal Products

SUN

Sachet ( @20g x 80 / Carton)

SMS : SUN Beras Merah Sachet

SHS : SUN Kacang Hijau Sachet

SPS : SUN Pisang Susu Sachet

SML : SUN Beras Merah Sampel

SHL : SUN Kacang Hijau Sampel

SPL : SUN Pisang Susu Sampel

Ekonomis ( @120g x 24 / Carton)

SME : SUN Beras Merah Ekonomis

SHE : SUN Kacang Hijau Ekonomis

SPE : SUN Pisang Susu Ekonomis

SUN MP ASI ( @20g x 300 / Carton)

SMMN : SUN MP Asi Beras Merah

SMHN : SUN MP Asi Kacang Hijau

Follow on Cereal Products

Basically another form of baby cereal, with some material addition such as flakes and snacks in order to find the desired texture.

FOC's main character : heterogen and small vol.

Promina

Box ( @100g x 24 / Carton)

TDBB : Tim Daging Brokoli Box

TAAK : Tim Ati Ayam Kampung Box

TATW : Tim Ayam Tomat Wortel Box

TAKP : Tim Ayam Kacang Polong Box

TSN : Tim Salmon Norwegia Box

CAV : Choco Avocado Box

CPS : Coklat Pisang Susu Box

STP : Stroberi Pisang

PMSI : B. Merah Salmon Saus Jeruk

NTW : Nasi Tim Tomat Wortel Ayam

Sachet ( @25g x 80 / Carton)

TDBS : Tim Daging Brokoli Sachet

CAS : Choco Avocado Sachet

ISJS : Tim Salmon Jeruk Sachet

Follow on Cereal Products

SUN

Box ( @100g x 24 / Carton)

SAI N : Sun Ati Ayam Kotak

SSI N : Sun Ayam Sayur Kotak

SWI N : Sun Tomat Ayam Wortel Kotak

SMI N : Sun Beras Merah Kotak

SSAI N : Sun Stroberi Apel Kotak

SSCI N : Sun Cokelat Susu Kotak

Box ( @120g x 24 / Carton)

SMA : Sup Mi Ayam Sayur

SMD : Sup Mi Daging Sayur

SUPMI

Follow on Cereal Products

GOVit

Sachet ( @8g x 10 x 12/ Carton)

GOS : Govit Stroberi

GOC : Govit Cokelat

GOSU : Govit Susu

GOKE : Govit Keju

GOJ : Govit Jagung

Sachet( @29g x10x 6 / Carton)

GCS : Gowell Coklat Sachet

GVS : Gowell Vanilla Sachet

Polybag( @29g x5x 24 / Carton)

GCP : Gowell Coklat Polybag

GVP : Gowell Vanilla Polybag

GOWell

The Map

Drum Dryer

Wet Mixer

Cartoning

Silo Storage

Packing

Milling & Cleaning

Silo & Dry Mixer

Milling & Cleaning

• Lane 1 : Mostly used for Sugar Intake, Beans, and Colored Grain.
• Lane 2 : Mostly used for Wheat flour intake and White Grain.
• Lane 3 : Inactive
• Lane 4 : Mostly used to supply FOC lane ( Wheat flour, Beans, Grain, and Sugar)

Cleaning Capacity : 2 000 Kg/H/Unit

Hammer Mill Cap. : 2 000 Kg/H/Unit

Polisher Capacity : 500 Kg/H/Unit

Silo Storage : 5 000 Kg / Unit

Silos

Silo lane 1-4

1 : Mung Bean

2 : Soy or Corn

3 : Kidney Bean or Flour

4 : Refined Sugar

5 : Red Rice

6 : White Rice

• Silo lane 1 : located in Plant 1
• Silo lane 2 : located in Plant 1
• Silo lane 3 : located in Plant 2
• Silo lane 4 : located in Plant 3
• Silo lane 5 : located in Plant 3

Silo lane 5

1 : White Rice

2 : Red Rice

3 : Mung Bean

4 : Refined Sugar

5 : Kidney Bean or Flour

6 : Corn

7 : Soy

8 : used as a spare

Wet / Slurry Mixing

• Lane 1 - 6 : Mostly used to produce base powder BC Supply
• Lane 7/8 : Mostly used to produce flake
• Lane 9/10 : Mostly used to produce flake
• Lane 11/12 : Mostly used to produce rice flake

• Lane 1 - 6 : 420 Kg / batch for 60-90 min. ( 385 Kg )
• Lane 7/8 : 350 - 400 Kg / batch for around 40 min.
• Lane 9/10 : 350 - 400 Kg / batch for around 40 min.
• Lane 11/12 : 72 Kg / batch for 35-50 min ( 68 Kg )

Drum Dryer

Gowell

7-9

150-187

0,5-1

-

3%

10 mm

70 min

RF

11-12

180-187

0,5-1

-

5%

12 mm

40 min

BC

4-9

150-187

4-11

105-120

3%

0,8 mm

70 min

Govit

5-8

150-187

3-5

105-120

3%

8 mm

45 min

• DD P ( bar)
• DD T ( C )
• Speed ( rpm)
• Jet Cook (C)
• Moist.
• Size
• Trans time

Dry Mixing

• Lane 1 - 6 : Used for BC, 300/600Kg/set (20' mix time)
• Lane 7/8 : Used for Gowell, 600/600Kg/set ( 15' mix time)
• Lane 9/10 : Used for Govit, 200/600Kg/set (12' mix time)
• Lane 11/12 : a.k.a Dumping or as a feedenser.

Although the dry mixer have their own capacity, the operation of each these machine is depends on the packing process requirement.

Packing

PLANT 1

• BAG : 40 rpm = 2400/H
• HSS : 350 rpm = 21000 / H
• SVC : 60 rpm = 3600/H ( target : 3000/H)

PLANT 2

• SVC : 60 rpm = 3600/H ( target : 2700/H)

PLANT 3

• SVC : 60 rpm = 3600/H ( target : 3000/H)
• HSML : 300 rpm = 18 000/H

Cartoning

PLANT 1

• Kosky 1/2 = 50 rpm, 3000/H, 125 cart/H
• Kosky 3 = 30 rpm, 1800/H, 75 cart/H
• Bradlock = 30 rpm, 1800/H, 75 cart/H
• Kosky 5/6 = 50 rpm, 3000/H, 125 cart/H

PLANT 2 & 3

• Bradlock = 30 rpm, 1800/H, 75 cart/H
• JW = 50 rpm, 3000/H, 125 cart/H
• Kosky ciput= not set

Cartoning

Carton Description

• P. Sach = 20g x 80 x 154 / pallet
• P. Sach Pro = 20g x 120 x 112 / pallet
• P. Box = 120g x 24 x 72 / pallet

• S. Sach = 20g x 80 x 154 / pallet
• S. Sach Pro = 20g x 120 x 112 / pallet
• S. MPASI = 20g x 300 x 48 / pallet
• S Box = 120g x 24 x 105 / pallet
• S. Eko = 120 x 24 x 130 / pallet
• Gov = 8g x 120 x 192 / pallet
• Gow = 29g x 60 x 230 / pallet v 29g x 120 x 90 /pallet

Production Process

Follow on Cereal

Baby Cereal

Cleaning & Milling

Wet / Slurry Mixing & Cooking

Wet / Slurry Mixing

Cooking

Drying

Dry Mixing

Primary Packing

Cartoning

Cleaning & Milling

Follow on Cereal

Baby Cereal

Bag Dumping / hopper

Bag Dumping /hopper

Foreign Material

Magnetic trap

Combigrand, Dry Stoner, Grav Separator

Corn

Magnetic trap

Hammer Mill

Magnetic trap

Silo Storage

Sieving / Air jet

Foreign Material

Magnetic trap

Silo Storage

Wet / Slurry Mixing - Drying

Follow on Cereal

Baby Cereal

Weighing unit /hopper

water

Weighing Unit / Hopper

Starch

Solution

water

premix

Salt &

Ca+

Mixing Tank

Wet / Slurry Mix + Cooking

T : 87 C (white)

: 90-95 C (Red)

T : 100-125 C

Jet Cooking

Vapor

san steam

4-7 Bar

steam 11-12 Bar

Drum Drying

Condensed

steam

Vapor

Drum Drying

Condensed

steam

steam

4-9 Bar

Screw Breaker

T : 145-190 C

S : 4-11 rpm

Screw Breaker

Flaker

Shifter : 0,8 mm

KA : < 3%

: < 5% Rf

Flaker

Shifter : 0,8 mm

KA : < 3%

Silo Storage

Silo Storage

Dry Mixing - Packing

Follow on Cereal

Baby Cereal

Weighing Unit / Hopper

Base + Premix

Rice flake / Flake

premix

Packing Hopper 2

Ribbon Mixing

Packing Hopper 1

Mixed Base Storage

Packing Machine

T Sealer (any leaks will induce m.o. activity)

P : 50 cmHg

Packing Hopper

Weight Checker

Weight deviation

Packing Machine

T Sealer

(any leaks will induce m.o. activity)

P : 50 cmHg

Foreign Material

X-Ray

Weight Checker

Weight deviation

prod. code

Foreign Material

X-Ray

Cartoning

prod. code

Cartoning

THANK YOU FOR YOUR ATTENTION