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AUTOMATIC FILLING MACHINE

Ahmad Turkman

Ibraheem Salameh

Malek Hraibat

Tasneem Tahayni

Dr.Amin Nawahda

Idea

Introduction

The main idea in our project is Development and maintenance of a production line and its conversion from the manual system to the automated system to save time and effort

Methodology

1

2

3

Methodology

5

4

* Studding the idea of project and collecting data

* Specifying the aim of our project

* Specifying the electrical and mechanical component

* Programming

* Working of machine

Objective

The aim was to develop a machine that can help the operation of filling small quantity products and the low consumption products that are packed today by hand, such as some jams, jell, yoghurt and cream

Objective

project significance

Project significance

3. Reduce work risk, maintain employee safety, labor force and production cost

2. Produce large quantities at the shortest time possible with easier maintenance.

1. Follow of modern developments using industrial controls.

Electrical component

PLC

* After looking for what we need and what is available to us. We found that the most suitable plc device is Delta ,and have 16 I/O transistor type .

PLC

figure

HMI screen

This is the part responsible for linking the plc and the human element

HMI screen

figure

Sensors

* There we have three type of sensors :

1) Photoelectric sensor

2) Inductive sensor

3) Thermocouple sensor

4) Magentic sensor

Sensor

Photoelectric sensor

figure

Inductive sesnor

figure

Thermocouple sensor

figure

Magnetic sensor

figure

Power supply

Offers 24v ,6A

DC power supply

figure

Switches

a switch is an electrical component that can disconnect or connect the conducting path in an electrical circuit.

Switches

Figure

TAS heater controller

*In our project it was used to adjust the temperature of the heater

TAS heater controller

figure

Contactors

* A contactor is an electrically-controlled switch used for switching an electrical power circuit.

* In our project, 2 Contactors were used, one to protect and operate the motor. and the other contactor to control the operation of the heaters

Contactor

figure

Mechanical component

Body

It is a solid metal body was made to suit the way it works. its carries all machine part .it contains a rotary metal disk that contains 10 states to hold pots, and the angle between every two states is 36 degree

Body

figure

Motor

It is an induction Ac motor, 1 phase and it has ratings of 230 v Ac,1380 RPM, which transmits motion to the pots holder disk through a gearbox, which stops the motion every 36 degrees of rotation for a short period of time.

Motor

figure

Gear box

It is the device that transfers and changes the torque and rotation speed coming from the rotary power source using a set of gears to operate the machine properly

Gearbox

figure

Valves

* control the direction of air flow or inhibit flow all together

* in our project we use 5/2 pneumatic single solenoid DCV

Valves

figure

Pneumatic cylinders

Sometimes known as air cylinders. are mechanical devices which use the power of compressed gas to produce a force in a reciprocating linear motion

Pneumatic cylinders

figure

Station

1)Cups putting station

2)filling station

3)tin covering station

4) heating station

5)product output station

Station

1

2

3

4

5

Software

* PLC software : using WPLsoft2.47 program,in ladder language programming ,depends on the less possible number of sensor

* HMI screen software : using DOPsoft and Photoshop programs due to get a stylish design

Software programmers

Control diagram

HMI interface

HMI software

Main interface

1

Manual mode

2

Automation mode

3

cups counter

4

Timers

5

Settings

6

Result &

Recommendation

Results & Recommendations

Results

* Run the project to get the job done at the lowest possible cost

* Completion of all stages of the project with high efficiency and accuracy.

* The production capacity of the machine reaches 2400 cups per hour.

Results

Recommendations

Recommendation

*Add a new stage to put the date on each product

* Make the machine to be able to sanitize the material before packing using ultraviolet radiation (UV)

* Connect the production line with the machine to increase the machine to output the product more directly to sell it.

Problem and Cost

Problem & cost

Problems

* Tin placement problem

* rotation the disk before the heater rises

* The project outside the university

* Deal with a new plc and programs

Problem

cost

Project video

Project video

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