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The main idea in our project is Development and maintenance of a production line and its conversion from the manual system to the automated system to save time and effort
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The aim was to develop a machine that can help the operation of filling small quantity products and the low consumption products that are packed today by hand, such as some jams, jell, yoghurt and cream
3. Reduce work risk, maintain employee safety, labor force and production cost
2. Produce large quantities at the shortest time possible with easier maintenance.
1. Follow of modern developments using industrial controls.
* After looking for what we need and what is available to us. We found that the most suitable plc device is Delta ,and have 16 I/O transistor type .
This is the part responsible for linking the plc and the human element
* There we have three type of sensors :
1) Photoelectric sensor
2) Inductive sensor
3) Thermocouple sensor
4) Magentic sensor
Photoelectric sensor
Inductive sesnor
Thermocouple sensor
Magnetic sensor
Offers 24v ,6A
a switch is an electrical component that can disconnect or connect the conducting path in an electrical circuit.
*In our project it was used to adjust the temperature of the heater
* A contactor is an electrically-controlled switch used for switching an electrical power circuit.
* In our project, 2 Contactors were used, one to protect and operate the motor. and the other contactor to control the operation of the heaters
It is a solid metal body was made to suit the way it works. its carries all machine part .it contains a rotary metal disk that contains 10 states to hold pots, and the angle between every two states is 36 degree
It is an induction Ac motor, 1 phase and it has ratings of 230 v Ac,1380 RPM, which transmits motion to the pots holder disk through a gearbox, which stops the motion every 36 degrees of rotation for a short period of time.
It is the device that transfers and changes the torque and rotation speed coming from the rotary power source using a set of gears to operate the machine properly
* control the direction of air flow or inhibit flow all together
* in our project we use 5/2 pneumatic single solenoid DCV
Sometimes known as air cylinders. are mechanical devices which use the power of compressed gas to produce a force in a reciprocating linear motion
1)Cups putting station
2)filling station
3)tin covering station
4) heating station
5)product output station
* PLC software : using WPLsoft2.47 program,in ladder language programming ,depends on the less possible number of sensor
* HMI screen software : using DOPsoft and Photoshop programs due to get a stylish design
HMI interface
Settings
Results
*Add a new stage to put the date on each product
* Make the machine to be able to sanitize the material before packing using ultraviolet radiation (UV)
* Connect the production line with the machine to increase the machine to output the product more directly to sell it.
Problems
* Tin placement problem
* rotation the disk before the heater rises
* The project outside the university
* Deal with a new plc and programs