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1989: First injection moulding machine
1991: Company established
1992: Plastic injection moulding workshop opened
1993: Tool making workshop opened
2003: ISO 9001 and ISO 14001 certificates obtained
2008: Painting workshop (Venjakob) opened
2008: ISO/TS 16949 certificate acquired
2012: Main injection moulding plant established
2018: IATF 16949:2016 certificate acquired
Törpapa / Papa Smurf
5141, Jásztelek, Jászberényi street 2
70 km from Budapest
1 hour drive from Budapest city center
4 hours drive from Wien, Austria
highlighting production/logistics areas
Painting
Logistics,
warehouses
1.000 m2
8.500 m2
Assembly
2.500 m2
Metalworking,
Tool workshop
3.000 m2
Injection moulding
11.500 m2
Metalworking
TOOL:
design, production,
maintenance
CNC:
turning, milling (3 axis and 5 axis DMU 95), (surface) grinding,
EDM-spark erosion,
wire erosion, heat treatment, deep- drilling (700mm from one direction)
WELDING:
CO2,laser
43 pcs moulding machines from 25 to 1200t
Injection moulding
Gas Injection moulding
Tampo printing/Pad printing
Hot stamping
Vibration welding
Insert moulding
IMD, IML injection moulding
Materials: PP, PS, ABS, PC/ABS, PA, PE, POM, PC, SAN, TPE
Painting
Hand Painting workshop:
Solvent and water based
Closed system
3 hand-painting booths
UV drying with automatic conveyor
Capable for any product geometry and prototype
painting
Venjakob Flat-bed painting line:
Solvent and water based products
Closed system, accepted by Automotive Industry
Temperature and Humidity Control, UV drying
Hand Painting workshop:
Solvent and water based
Closed system
3 hand-painting booths
UV drying with automatic conveyor
Capable for any product geometry and prototype painting
Complex wiring system manufacturing
CROSS SECTIONS:
From 0,08 to 30mm² (From AWG 28 to AWG 3)
PRODUCTION:
prototypes, small and large scale manufacturing
CAPABILITIES:
crimping, soldering, IDC technology, construction of wiring looms
PROCESSING:
wires, cables, sheathed cables, flat cables
and coaxial cables
UL CERTIFIED PRODUCTION POSSIBILITIES:
In case of any future needs for UL production, we are ready to do it within 6 weeks
Storage, Logistics and transit
DELIVERY:
With own trucks and cars, capable for JIT deliveries
STORAGE SYSTEM:
FIFO
STOCK LEVEL:
Raw material: 2-6 weeks Finished goods: 2-4 weeks
Vacuum Cleaners, Waste toners, Chainsaw houses, Headlights,Medical analyzers,
Plastic parts for Automotive cable connections (Airbag, engine, door, lighting)
We mould/paint your plastic/metal parts then assemble them with other components/electronics/wiring looms to build a more complex unit or even final product
3D measuring laboratory
-900mm x 700mm x1500mm measuring distances
-Tapping head 3D measuring machine
-Automatic optical measuring machine
-Air conditioned measurement laboratory
-Quality assurance/measurements in 3 shifts
-In process control in every 2 hours
Turnover 2018
Employees
Engineers
Finished goods/parts (in a year)
600 persons
cca 40 Million pcs
30 Million Eur
12 persons
Automotive
Consumer Electronics
Medical
Other *
*Agricultural and garden tools equipment
Urine Sediment Analyzer
Electric Chainsaw
John Deere tractor lamp
Linde forklift lamp
Plans for 2020
New injection moulding machines with 160-800-1600-2300 t closing power
Increasing the measuring capacity for production quality assurance with new optical measuring machine
Robotised insert moulding technology integration
Increasing warehousing capacity by a new Logistics building with 2000 m² size
More plans for 2020
Cleanroom Laminar Air Flow Hood for Medical Injection moulding (ISO 8)
construction
New Painting line (Robot) with UV curing system and CO2 cleaning, capable also for 1.000*1.500 mm size products painting in various geometry
otto.deak@metalplaszt.hu
gyorgy.fulop@metalplaszt.hu
tamas.csosz@metalplaszt.hu
+36 30 3533471
+36 70 3126089
+36 30 3535050
facebook.com/metalplaszt
www.metalplaszt.hu
www.linkedin.com/Metalplaszt