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Lean & 6 Sigma
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Applying lean six sigma in HMTO
Introduction
overview
over view
How will you succeed?
6sigma
6 Sigma
what is six sigma?
six sigma is a methodology for continuous improvement. It refers to 3.4 defects per million opportunities
history of six sigma.....
- Introduced to Motorola by Sir Bill Smith
- Developed by Motorola in the 1980’s
six sigma objective......
- Cost reduction.
- Cycle time improvement.
- Defects elimination.
- Increase in customer satisfaction
Six Sigma Methodology.......
DMAIC
Control
Improve
Analyse
Define
Measure
Analyse the data
control the process
Define the problem
Measure key aspects of the current process and collect data
generate possible improvement solutions to reduce the Defects
histo grams
pareto chart
check list
Quality Control Tools
Control Chart
Fish Bone
Lean
Lean
what is lean?
Lean is a systematic approach to minimize the waste in a process.
history of lean.....
Lean Principles and goals ......
Principles :
- Define
- Stream
- Flow
- Pull
- Perfection
Goals :
- Improve quality
- Eliminate waste
- Reduce Time
- Reduce Total Cost
Value stream mapping Steps......
i) Construct process map
ii) Analyze the process map by value added and non-value added
iii) Calculate the value added ratio
iv) Reduce and eliminate wasteful step
Lean Methodology.......
DMAIC
Control
Improve
Analyse
Define
Measure
Change management
plans
Information
collection
-Corrective actions
-make sure that they are being applied
-Time
-Cost
-Resource analysis
-Root cause analysis
-Project type
-Process
-main problems -teamwork
-standards
Evaluation of process steps......
Reduce
Value
added
Necessary
Work
Process
Eleminate
Unnecessary
Non-value
added
The seven wasters (MUDA).......
Transportation
Waiting
Over Processing
Unnecessery
movement
Inventory
Over Production
Rework
Thanks!
Any questions?