7 steps to wet sanitation
One step at a time
BAD – Can lead to Poor
Sanitation when not maintained
UGLY – Direct link to
Poor Sanitation
1. High pressure water & air
2. Re-usable cleaning tools
3. Switches
4. Bearings
5. Congestion
6. Door seals
1. Drain back up
2. Standing water
3. Aerosols
4. Hollow rollers
5. Biofilm
6. Mops & foam squeegees
7. Fibrous belting
8. Co-mingling
9. Non-accessibility
GOOD - Enables
Effective Sanitation
1. GMP
2. Continues employee
training
3. Hand scrub
4. Continues inspection
5. Flood sanitize
6. Single use cleaning aides
7. Synchronized process
8. Flashlights issues
9. ATP verification
10. Dedicated trainers &
training tools
11. Dedicated tool storage
Step 3: Soap & Scour
Proper PPE
required
Step 2: 1st Rinse
floor, and then the equipment.
- Set contact time, i.e. 10-
15min. Do not allow soap to
dry, may form a stronger soil.
- Scour to remove film, fats
& proteins.
- Drains cleaned prior to starting step 4
- Remove remaining visible soils with hot water (95% as benchmark).
- Gross soils prohibit effective surface cleaning if not removed.
- Parts rinsed and ready to be placed into COP tanks for cleaning.
Step 1: Dry Clean
Step 7: Disinfect & Sanitize
- Make sure there is no standing water before beginning.
- Foam disinfect entire processing area: walls (5ft/1.5mt min), floor, & equipment. (i.e. 800-100ppm
Quat for 10minutes minimum) Follow label.
- Low pressure volume rinse with potable water the
product contact Surfaces only.
- Ensure there is no pooling water.
- Foam sanitize no rinse concentration the product
contact surfaces.
- LOTO, secure and disassemble equipment.
- Remove gross soils from equipment and floor.
- Remove production supplies from the room.
- Remove trash from room.
- Empty drain baskets.
Step 4: Post
Rinse & Inspect
- Remove chemical and soils via flood
rinse.
- Rinse in the order the soap was applied,
walls, then the floor, and last the equipment.
- Avoid spraying the floor once the post rinse of the equipment begins!
- Use a flashlight to verify clean. Should occur throughout step 4.
- 100% free of soils, hazes, or water beads.Verify by sight, feel, and smell.
Step 6: Pre-op
Step 5: Remove & Assemble
- Put on clean outerwear.
- Sanitize hands.
- Verify all chemical is removed (visual, Ph paper)
- Remove all standing water & overhead condensation.
- Standing water prevents sanitizer contact with the surface.
- Pre-op inspect parts that will not be accessible after assembling.
- Sanitize inaccessible parts prior to assembling.
- Assemble (follow LOTO procedure).
- Re-lubricate where needed.
- Inspect to ensure free of chemicals, tools, cleaning supplies before starting the equipment, and guards in place.
- Run equipment prior to inspection.
- Complete the formal pre-op procedure as
per SSOP (sight, smell, touch, ATP are recommended tools).
- Correct all deficiencies and provide feedback to responsible sanitor/cleaner.