The Supply Chain of Nike Shoes
Isabella Stumpf
05/07/2021
Supply Chain Visual
Headquarters
Nike Headquarters
Different
Headquarters
Nike has 4 headquarters around the world:
- Nike World Headquarters- Beaverton, Oregon
- Nike Headquarters- New York
- Nike European Headquarters- Hilversum, The Netherlands
- Nike Greater China Headquarters- Shanghi, China
(jobs.nike.com).
Goals of Nike Headquarters: Product desgin, Product development, Management, Materials Research etc.
Nike European Logistics Campus- Laakdal, Belgium (jobs.nike.com).
Goals of Logistics Campus: Coordinates all logistical activities between 700 Asian Factories and 25,000 customers, and is based on a centralized configuration allowing goods to easily reach Asian and the Middle East.
(Notteboom, 2021).
Nike Factories
Factories
- Nike has over 700 factories. (Soni, 2014).
- There are Nike factories in over 40 countries. (Soni, 2014).
- There are approximately 1.1 million workers in Nike factories. (Pino, 2020).
- Nike owns no factories for manufacturing its footwear, manufacturing is outsourced to third parties. (Soni, 2014).
- The countries with the most factories for Nike shoes are China, Vietnam, and Indonesia. (Soni, 2014).
Nike Factories in China:
- 97 Factories
- 137,180 workers
- 31% of products made from these factories are footwear
- 77.7% of the workers are female
- 0.5% of the workers are migrant workers
- Average Age: 39
(manufacturingmap.nikeinc.com)
Nike Factories in Vietman:
- 102 factories
- 433,454 workers
- 80.4% of workers are female
- 5.5% of workers are migrant workers
- 27% of products made are footwear
- Average Age: 32
(manufacturingmap.nikeinc.com)
Nike Factories in Indonesia
- 32 factories
- 208, 413 workers
- 77.5% of workers are female
- 0.3% of workers are migrant workers
- 18% of products made from these factories is footwear
- Average Age: 29
(manufacturingmap.nikeinc.com)
Raw Materials
- Most of Nike's raw materials are sourced in factories' host countries by independent contractors. (Soni, 2014).
- The five main raw materials that are used to make Nike shoes are: polyester, rubber, eva foam, cotton, and synthetic leather. (u.osu.edu).
Materials
Polyester
- 19% of Nike’s polyester is recycled.
- Nike has used about 82 million plastic bottles to make polyester out of- The solid plastic water bottles are broken down and melted where they are then made into polyester strands.
- Nike gets the majority of its polyester from India and China.
(u.osu.edu)
Rubber
- Over 70% of Nike’s shoes use environmentally preferred rubber.
- Nike’s preferred rubber is altered rubber and is made by incorporating more benign accelerators and vegetable oils, additionally, the process to make the rubber is modified.
- Thailand, Indonesia, and Malaysia are the main sources of Nike's rubber.
- (u.osu.edu)
- EVA stands for Ethylene Vinyl Acetate.
- Eva Foam is an environmentally friendly material and is one of the cheapest materials that Nike uses in their shoes.
- Eva Foam is largely produced in China.
(u.osu.edu)
Eva Foam
Cotton
- Nike is using increasingly more organic cotton in their shoes every year.
- In order for cotton to be considered organic, it needs to be harvested without chemical pesticides, no fertilizer, and defoliants.
- Nike obtains the majority of its cotton from China, India, Turkey, and the USA.
(u.osu.edu)
Synthetic
Leather
- Synthetic leather is supposed perform better than real leather while still looking and feeling like real leather.
- Synthetic leather is cheaper, easier to clean, and more breathable than real leather.
- Nike obtains its synthetic leather from China and Taiwan.
(u.osu.edu)
The Assembly of the Shoes
Assembly
Assembling a Nike shoe is a 6 step process:
1) The worker cuts all the material into the shapes it needs to be in.
2) The worker sews the pieces together on the upper section of the sole.
3) The workers prepare the sole, this is known as stock fitting.
4) The worker prepares the attachment of upper material to the sole, this is known as lasting.
5) Heeling takes place which is when the worker attaches and shapes the heel into its final form.
6) Finishing touches are made and any necessary accessories are added via treeing.
(u.osu.edu)
Distribution
Distribution
- Nike's distribution strategies are divided into 2 categories. (Oberoi, 2020).
- Nike has 21 distribution centers around the world. (Soni, 2014).
Distribution
Strategies
- Nike's biggest distibution channel is via selling product to wholesalers both in the United States and international markets
- Nike also distributes their shoes through direct-to-consumer sales. This includes online sales, sales through retail outlets, and sales through their website.
(Oberoi, 2020)
Distribution
Centers
- Nike has 5 distribution centers in the US, all located in Memphis, Tenessee.
- At the end of the fiscal year 2014, Nike had 16 distribution centers outside the United States.
(Soni, 2014)
Nike Reuse-A-Shoe Progam
Disposal
- Nike's Reuse-A-Shoe Program recycles shoes when they can no longer be worn.
- In order to participate, you just need to drop off your shoes at your local, participating Nike retail store.
- This is only available at stores in North America and Europe.
(nike.com)
Labor Conditions
Labor
Conditions
- Nike has a history of having sweatshop like conditions in some of its factories in Asia.
- While in recent years, their standard for ethics in their factories has increased, it seems as though they still have a ways to go in ensuring the workers in all of their factories all over the world are treated fairly and ethically.
Sweatshops
- In 1991, it was reported that in Nike’s factories in Indonesia, workers were paid below minimum wages, there was child labour taking place, and working conditions were similar to that of a sweatshop.
- In a film released in the 90’s called "Behind the Swoosh", it was revealed that workers at Nike factories were paid only $1.25 per day and “were forced to live in slums near open sewers, and shared toilets and bathwater with multiple families.” (www.newidea.com.au).
- Nike has strict codes of conduct for their factories, however, it is difficult to ensure that these rules are enforced in developing countries.
(www.newidea.com.au)
Recent Developments
- In 2007, Nike provided a list of all of its factories in order to allow for others to to check if these factories were adhering to policy. (newidea.com.au).
- In 2017, it was reported by the International Labor Rights Forum that Nike was no longer adhering to the Worker Rights Consortium, which blocks labor rights experts from evaluating Nike’s factories. (Robertson, 2020).
- In 2020, Nike received a score of 51-60% in the Fashion Transparency Index, which encourages brands to disclose information about their products, policies, etc, which indicates that they are moving in the right direction again, although they still have a ways to go. (Robertson, 2020).
Environmental Impacts of Nike
Environmental
Impacts
- Nike is a member of the Sustainable Apparel Coalition
- Their main goal is to reduce their negavtive impacts on the environment
- Nike does a good job of using eco-friendly materials such as organic and recycled cotton and polyester.
- Nike has water reduction initiatives within its supply chain.
- Nike has a set list of goals for 2025 in order to minimize environmental effects.
(Robertson, 2020)
Nike's Climate Action Goals for 2025:
2025
Goals
- 70% reduction of greenhouse gas emissions in all of their facilities via renewable electricity and fleet electrification.
- Greenhouse gas emissions will be at or below 202 levels from manufacturing and transportation operations via the use of renewable energy, energy efficiency, and alternative fueling.
- 0.5M tons of greenhouse gas emissions reduced through the increased use of environmentally preferred materials.
- Reduce carbon footprint by 65% in facilities, and by 30% in the supply chain in order to meet 2030 Science-Based Target.
(purpose.nike.com)
Bibliography
- How Ethical Is Nike? Good On You. (2021, March 23). https://goodonyou.eco/how-ethical-is-nike/.
- Manufacturing Process. OSU. (2015). https://u.osu.edu/nikeshoes/manufacturing-process/#:~:text=Almost%20all%20Nike%20shoes%20are,are%20being%20produced%20world%20wide.
- Mohit Oberoi, C. F. A. (2019, October 17). Analyzing Nike's Distribution Channels and Retail Strategy. Market Realist. https://marketrealist.com/2019/10/analyzing-nikes-distribution-channels-and-retail-strategy/.
- New Idea. (2019, December 11). Nike Sweatshops: The Truth About the Nike Factory Scandal. New Idea. https://www.newidea.com.au/nike-sweatshops-the-truth-about-the-nike-factory-scandal.
- Nike Careers. Nike Careers Home. (n.d.). https://jobs.nike.com/.
- Nike European Logistics Campus in Belgium: Port Economics, Management and Policy. Port Economics, Management and Policy | A comprehensive analysis of the port industry. (2021, January 8). https://porteconomicsmanagement.org/pemp/contents/part9/nike-european-logistics-center-belgium/
- Nike. (n.d.). Nike Manufacturing Map: Nike Sustainability - Interactive Map. http://manufacturingmap.nikeinc.com/#.
- Pino, G. (2020, June 22). Nike Products are Manufactured in over 41 Countries. Sourci. https://www.sourci.com.au/nike-products-are-manufactured-in-over-41-countries/.
- Raw Materials. OSU. (2015). https://u.osu.edu/nikeshoes/raw-materials/.
- Soni, P. (2014). An Overview Of NIKE’s Supply Chain And Manufacturing Strategies. Yahoo! Finance. https://finance.yahoo.com/news/overview-nike-supply-chain-manufacturing
- SDG 13 Climate Action. Nike Purpose. (n.d.). https://purpose.nike.com/sdg-13-climate-action.
- What is Nike's Reuse-A-Shoe Program? Nike Help. (n.d.). https://www.nike.com/help/a/recycle-shoes.
Link to
Bibliography
I realize that my slide with all my sources on it is hard to read so I made a separate document with the bibliography as well:
https://docs.google.com/document/d/1FjumArlRLO84e4RAcyFCq9U_Q3fDCqmq2fUCkh3y9uY/edit?usp=sharing