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Brandix (Casual wear): Ja-Ela

By: Tharmaja.V

Cutting

Cutting defects

Cut order plan

Cutting equipments

  • Failure to follow the marker lines
  • In manual cutting if the lay height is too high, then cut will be in a slope
  • Notches can be misplaced, too deep, too shallow, angled or omitted
  • Drill marks
  • Frayed edges
  • Marker incorrectly placed on top of spread.

Auto spreader and Gerber cutter

End cutters

Straight knife

Band knife

Bundle system

The cut order plan is made by considering the number of plies is used, which will depend on cutting machinery and thickness of fabric.

Gerber cutter: 30,000pcs

Land's End: 10,000pcs

Checking and Inspection

  • Bundle code
  • Size wise system
  • Numbering in each part

Nested board

Shade band

Other activities

  • Fusing
  • Numbering

Fabric spreading techniques

Spreading: Unwinding large rolls to wide tables for cutting

Can be cone by hand(manual) or machine(auto): 6000 yards at a time

Average lay height: 50-60

Small Gerber cutters: max is 20

Precaution: Tissues

Defects during laying

Forms of spreading

  • Distorted by static electricity
  • Mismatching checks
  • Not enough plies
  • Plies misaligned: parts get cut
  • Narrow fabric
  • Incorrect tension of plies

Types of lay plan

  • One way cutting
  • Face to face cutting
  • Two way cutting
  • One garment one way marker
  • All garment one way marker
  • Shading markers marker
  • Matching marker

Types of lay

  • Single ply
  • Multiple ply
  • Stepped lay

INPUTS

Fabric

Colour shade band

Papers for printing markers

Extra laying materials like PE sheets and tissues

Machines:

  • Computers
  • Plotters
  • C-tex machines
  • Spreaders
  • Gerber cutters
  • Manual cutters
  • Numbering Machines

THE END

INTRODUCTION

Possible improvements

Slight changes to factory's layout

More clean environment

More precised inspection

Their products

Jackets

Cargo pants

Trousers

Shorts

They do sampling for 4 seasons

Styles and colours: Style hand-over meating

Pattern making

Sewing

Marketing department

Centralized cutting for five sewing plants

Ratmalana

Awissawalla

Ja-Ela

Giritale

Ridigama

Main Customers

Gap

VS

Land's End

M&S

Express

Jack Wheels

The main departments

  • Sample room
  • CAD working centre
  • Working area for pretreatment
  • Cutting room
  • Numbering place
  • Stores

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