Solar-Powered Lasers for Magnesium Production
Solar-powered Lasers for Magnesium Production
Secondary Concentrator and Pumping Cavity: Liang Group
Dielectric totally internally reflecting concentrator (DTIRC)
- Ray A is focused onto the end face of the rod by direct focusing from the curved face of the DTIRC
- Ray B is focused by indirect total internal reflections from the side walls
- For side-pumping, ray C is focused into the conical cavity, with the zigzag passage of the rays within the cavity ensuring a multi-pass side-pumping to the rod
Laser Gain Medium
The solar laser head used by Liang (2013)
Introduction
Magnesium production application
Challenges of solar-powered lasing
Critical design areas
- Laser gain medium
- Primary concentrator and solar tracker
- Secondary concentrator and pumping cavity
Conclusions
Future prospects for magnesium application
Nd:YAG single-crystal properties
- excellent thermal conductivity
- high quantum efficiency
- superior mechanical strength
Movement of rays through the Liang (2011) system, using DTIRC
- Silica aspheric lens
- Compresses the concentrated solar radiation from the focal zone onto the laser rod
- Compound parabolic concentrator (2D-CPC)
- Ensures that irradiance is larger at the output aperture than at the entrance aperture
- V-shaped cavity
Laser Gain Medium
Chromium-codoped Nd:YAG ceramic media
- Conversion efficiency greatly improved
- broad absorption band
- high thermal conductivity
- Yabe group, 2007 - 2009
Secondary Concentrator and Pumping Cavity: Yabe Group
Results
Importance of Secondary Concentrator: Yabe Group
Conclusions
Magnesium Production
Fluorescence yield at 1064 nm for pumping sources of varying wavelengths for both Cr-codoped Nd:YAG and Nd:YAG media; Cr:ND:YAG 1.8 times greater [Yabe 2007]
Yabe 2007
Cylindrical cavity with conical mirror
Yabe 2009
Additional cylindrical mirror
Yabe 2007
Primary concentrator
- Collects sunlight initially into a small spot
- Fresnel lens systems allowed for an increase in collection efficiency from less than 1 W*m-2 to 30 W*m-2
- Yabe group also found greater efficiency gains using Nd:YAG crystal instead of Cr:Nd:YAG ceramics
- Yabe et al. (2012) attribute this unexpected result due to the difference in scattering coefficients of the two media despite similar saturation gains
- Cr:Nd:YAG ceramics have a scattering coefficient of 0.004 cm, twice that of the Nd:YAG crystal.
- Optimized Cr:Nd:YAG ceramics with low scattering loss and high concentration of chromium ions could still offer efficiency gains due to the material’s broad band absorption and high productivity.
Nd:YAG single-crystal rod
- Liang and Almeida 2011-2013
- Smaller and less expensive
- Similar results at cw operation
- 19.3 W [Liang 2011] vs 20 W [Yabe 2009]
- Average output power of Cr-codoped rods are higher than that of nondoped rods at low repetition rates, but the ratio gradually decreases with increasing repetition rates.
- Thermal effect of Cr-codoped media is higher than nondoped media at higher repetition rates
Incoming sunlight is focused on the left side of the cavity. L is the length of the tapered part of the inner mirror. [Yabe 2007]
- Ohkubo et al. (2012) succeeded in producing magnesium from MgO by direct solar-pumped laser
- Same configuration as the Yabe (2009) system
- 53 W laser achieved deposition efficiency of 2.3 mg/kJ
Yabe 2012
Hybrid pumping scheme
New secondary concentrator: liquid light-guide lens (LLGL)
Secondary concentrator and optimal cavity design
- Focuses the sunlight on the focal zone onto the lens
- Required for maximum efficiency
- LLGL doubled max output power [Yabe 2012]
Yabe 2009
There is a difference between the refraction index of air and the coolant. The coolant is in a glass cooling blanket attached to the laser rod, and can thus serve as a lens to further concentrate pumping power onto the laser rod. [Yabe 2012]
Addition of the LLGL doubled output power compared to an identical configuration without the secondary concentrator
Laser medium
- Nd:YAG rod smaller, less expensive
- Nd:YAG improved efficiency over Cr:Nd:YAG
- Optimized Cr:Nd:YAG with low scattering loss and high ion concentration could be preferable
Application: Magnesium Production
Introduction
Liang 2011
Laser Gain Medium
- Sun provides more energy to the Earth in one hour than is needed for the energy requirements of the entire population in a year
- Harvest and storage of solar energy difficult
- Solar-pumped lasers could play a role in shifting power consumption to carbon-neutral sources
- Traditional anticipated applications:
- Off-grid locations such as spacecraft
- Space-based solar power
- New application:
- Magnesium production in a renewable energy cycle
- Reaction of magnesium with water yields high amounts of heat and hydrogen
- Can be used for turbines, reciprocal engines, and fuel cells
- Cost-effective, fossil-fuel-free energy cycle
- Magnesium is abundant, but resulting MgO must then be deoxidized in order to repeat the cycle
- Current methods energy-intensive
- Laser as alternate energy source
- Dissociation of MgO in equilibrium requires a temperature of at least 4000 K [Yabe 2006]
- Requires laser intensity of 10^5 W / cm^2 [Yabe 2012]
- For cycle to be practical source of renewable energy, must use solar-powered lasers
Secondary Concentrator and Pumping Cavity
Source: Yabe, Applied Physics Letters, 2007
Magnesium Production
Critical Design Areas
- High intensity required for magnesium reduction requires that not only laser output power but also beam quality be maximized
- While holding beam quality factor M2 < 1.1, Liang et al. (2013) still obtain a maximum output power of 8.1 W
- Yabe (2012) M^2 = 137.
- However, output power is 120 W, 15 times that of Liang (2013)
- Future research should determine if there is an optimum combination of beam quality factor and output power maximization that will increase the deposition efficiency
Uzbekistan's 1MW solar-powered Nd:YAG laser research facility
Laser Magnesium Production: Economic Feasibility
Deposition efficiency
- Reduced Mg mass/ input laser energy
- Can be improved by higher input laser intensity
Recent advances in efficiency and output power
- Fresnel lenses
- Nd:YAG medium (neodymium-doped yttrium aluminum garnet)
Primary groups
High intensity requires maximizing
- laser output power
- beam quality
Yabe 2007, 2009, 2012
- Tokyo Institute of Technology
Liang 2011, 2013
- Universidade Nova de Lisboa
Primary metrics
Primary Concentrator
Collection efficiency
- laser output / primary concentrator area
Output power
Beam quality factor
References Continued
References
Prior results
- 1 W using parabolic mirror [Young 1966]
- 500 W from a 660 m^2 collecting mirror system
- collection efficiency of only 0.76 W/m2 [Landoa 2003]
Heliostat
Primary Concentrator and Solar Tracker
Ohkubo, Tomomasa Yabe, Takashi, Dinh, Thanh. (2012). "Demonstration of Solar‐Pumped La-ser‐Induced Magnesium Production from Magnesium Oxide." Magnesium Technology 2012: Proceedings of a Symposium Sponsored by the Magnesium Committee of the Light Metals Division of the Minerals, Metals & Materials Society (TMS), Held during TMS 2012 Annual Meeting & Exhibition, Orlando Florida, USA, March11-15, 2012. By Suveen N. Mathaudhu, Wim H. Sillekens, Neal R. Neelameggham, and Norbert Hort. Warrendale, PA: Minerals, Metals and Materials Society. 55-58.
Yabe, T., Bagheri, B., Ohkubo, T., Uchida, S., Yoshida, K., Funatsu, T., et al. (2008). 100 W-class solar pumped laser for sustainable magnesium-hydrogen energy cycle. Journal of Applied Physics, 104(8) doi:http://dx.doi.org/10.1063/1.2998981
Yabe, T., Ohkubo, T., Uchida, S., Yoshida, K., Nakatsuka, M., Funatsu, T., et al. (2007). High-efficiency and economical solar-energy-pumped laser with fresnel lens and chromium codoped laser medium. Applied Physics Letters, 90(26) doi:http://dx.doi.org/10.1063/1.2753119
Yabe, T., Uchida, S., Ikuta, K., Yoshida, K., Baasandash, C., Mohamed, M. S., et al. (2006). Demonstrated fossil-fuel-free energy cycle using magnesium and laser. Applied Physics Letters, 89(26) doi:http://dx.doi.org/10.1063/1.2423320
Young, C. G. (1966). Applied Optics 5, 993.
Barlev, D., Vidu, R., & Stroeve, P. (2011). Innovation in concentrated solar power. Solar Energy Materials and Solar Cells, 95(10), 2703-2725.
Dinh, T. H., Ohkubo, T., Yabe, T., & Kuboyama, H. (2012). 120 watt continuous wave solar-pumped laser with a liquid light-guide lens and an Nd:YAG rod. Opt.Lett., 37(13), 2670-2672.
Graham-Rowe, Duncan (2010). Nature Photonics 4, 64 – 65. doi:10.1038/nphoton.2009.272
Landoa, M., et al. (2003). Optical Communications 222(371).
Liang, D., & Almeida, J. (2011). Highly efficient solar-pumped Nd:YAG laser. Opt.Express, 19(27), 26399-26405.
Liang, D., & Almeida, J. (2013). Solar-pumped TEM00 mode nd:YAG laser. Opt.Express, 21(21), 25107-25112.
Ohkubo, T., Yabe, T., Yoshida, K., Uchida, S., Funatsu, T., Bagheri, B., et al. (2009). Solar-pumped 80 W laser irradiated by a fresnel lens. Opt.Lett., 34(2), 175-177.
Fresnel lenses
- Replaced large mirror systems
- Compact design
- Increased collection efficiency
- Used by both Yabe and Liang groups in all years
Drawback
- Chromatic dispersion
- spreads the focal spots of different wavelength along the focal region
- Yabe (2009) calculated neglible effect (1.4 mm)
- Liang group (2011) accounts for chromatic dispersion with modified dielectric totally internally reflecting concentrator (DTIRC)
Non-refractive part of conventional lens removed in Fresnel lens
[Source: http://spie.org/x8645.xml]
The Yabe (2007) system, consisting of two pieces of Fresnel lens with dimensions 1.4 x 1.05 m^2.; the system moves together as one unit
A .9 m diameter Fresnel lens is mounted on a two-axis solar tracker in the Liang (2011) system
445 W for a sunlight intensity of 890 W/m2
675 W for a sunlight intensity of 779 W/m2 power at the focal point averaged over 2 min
66.4 percent of incident sunlight on the lens focused at the focal point
2009, 2012 designs using 2 x 2 m lens
78.6 percent of incident solar radiation focused to the focal zone
2013 design found 590 W for 890 W/m2 in 2013 design wtih 1.0 m diameter