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Copy of Bayonne Packaging
Transcript of Copy of Bayonne Packaging
Mara Danskin, Sai Rayanapati, & Satish Ravulapalli
Bayonne is a packaging company.
Est. 1963 by current president’s father located in NJ.
Specialized in complex-design and innovative packaging of goods.
Company experienced loss for the first time in 20 years with 7.2%.in October 2011
This loss forced CEO (Rand) to Fire the current VP and appoint Millikan to analyze and take the appropriate action on fixing the issues.
Information Flow & Production Control
Information Flow was failing across the board among all the teams.
Failed to create a channel to track the workflow of each and every order
Firm never faced issues with shortage on raw material inventory
Good Production Control with effective Inventory management.
Business & Operational Challenges
Quality: Low Quality due to bad Folding and Gluing (F&G)
Delivery: Failed to deliver the order on time due to lack of coordination in teams
Cost: Increased the capital amount invested by Bayonne on the packaging with lot reworks and cancelations due to bad F & G
Randomization in Work orders due to ganging by die-cut department.
Quality reduction due to usage of unclean machinery used by F & G department.
Partial deliveries and rework on defected packages will make the firm to run in losses.
Impact of Diverse Customer Requirements
Recommendations for Improvement
Address the corporate culture
Implement a vision statement
Weekly check in
On Time Delivery
Better inspection system
Regular schedule maintenance
Spend now to save later
Bobst-Die cut mchines
International Queen Fold &