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MOSAICO® Industrie 4.0 Intelligent Platform

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Davide Beretta

on 31 December 2014

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Transcript of MOSAICO® Industrie 4.0 Intelligent Platform

MOSAICO™
Industrie 4.0 Intelligent Platform

HOW MOSAICO™ WORKS
Mosaico™ collects, monitors and
analyzes data coming from
Minds and Machines
in order to return Valued Information to:

- Reduce Unplanned Downtime

- Optimize Maintenance Costs

- Save Fuel and Energy

- Improve Product Quality

- Minimize Environmental Impact


WHY MOSAICO™
The Industrial Internet

is the convergence of the global
industrial system with the power of ADVANCED COMPUTING, ANALYTICS, SENSORS, PEOPLE and new levels of CONNECTIVITY permitted by the INTERNET.

Industrie 4.0

is the German Government project which promotes the Industrial Internet.


MOSAICO™
is Qualical Industrie 4.0
Platform
for the Lime Industry

MOSAICO™
Brings together Intelligent Machines, Analytics and People to leverage the power of Plant Information to produce
Higher Values and Revenues
for
Customers
MOSAICO™ Components
MOSAICO™ Evolution
MOSAICO™ Platform
Data are collected from Minds and Machine through QUALIBOX™ and stored into the QUALILOG™


Analytics Apps process the enormous amount of data coming from the plant to return higher value information on historical, real-time and future plant and process performances.


Information delivery Modules deliver the
right-info
at
right-time
and
right-people
across the world on the
right-device


PROXY™

is the Module to deliver in-time relevant information to people based on their responsibility, interest and location.

QUALIBOX™
is the industrial grade server with great connection and storage capabilities. QUALIBOX™ is the Bridge between the Plant and QUALILOG™ database on the Cloud.

QUALILOG™

is the Cloud Database where data are stored and archived. Data are centralized to enable advanced computing and analysis.

THUNDER™
is the Module to analyze and deliver instant information on plant status, performance, production.

SFERA™

is the Module to analyze and deliver predictive information on product quality, plant production, maintenance, emissions.

REPORTS™

is the Module to automatically build and deliver focused Insights on plant behaviors.

MOSAICO™ Apps
ABACO™

A
dvanced
B
urning
A
nalysis and
C
ombustion
O
ptimization, analyzes and optimizes the Fuel injection in order to save fuel and increase the product quality and improve emissions.

QualiAIR™
optimizes Combustion and Lime cooling air supply to the Syntesis Kiln and minimize electric consumption, blower maintenance, noise.

ZERO™
manages the scheduled and predictive maintenance to get to Zero Unplanned Downtime target.

QualiTY™

monitors and analyzes the Plant Inlet and Outlet (Limestone, Quicklime, Waste Gases, Fuel etc) to optimize the process in terms of consumption and production.

QualiTWIT™
get intouch people at site with Qualical and worldwide lime expert to create a new collaboration context: the Global Brain.

QualiTAG™
connects all the relevant QUALILOG

information to every single item on the plant, identified by a QR code

MOSAICO™ Applications
How MOSAICO™ get OUTCOMES from increased
Availability
MOSAICO
MOSAICO™ Applications
How MOSAICO™ get OUTCOMES from increased
Fuel Efficiency
MOSAICO
Analyzes combustion efficiency through temperature and emissions
MOSAICO™ Applications
MOSAICO
EAN and ALC requirements
MOSAICO™ Applications
SFERA
1 Nm3 CO =
2000 kcal =
10,00 €
How MOSAICO™ get OUTCOMES from reduced
Energy
How MOSAICO™ get OUTCOMES from increased
Process Quality
Forecasts on product quality data to compensate in advance deviations on target
Industrie 4.0 Maturity Model
CONNECT:
provides the foundation to connect your machines and enables the collection of data from your assets and processes as well as management of that data to derive value.

MONITOR
:
focus on helping you understand the performance of your assets and processes, and visualize what events are happening.

ANALYZE
:
Helps determine the root cause of issues based on historical and real-time data so you understand relationships, correlations, and trends, and can effectively troubleshoot problems.

PREDICT
:
focuses on providing foresight into impending problems so you can avoid issues before they occur and drive greater process consistency and asset uptime.

OPTIMIZE
:
maximize the performance potential of your assets and processes to achieve your desired
OUTCOMES
and leverage the benefits of the Industrie 4.0.
CONNECT
MONITOR
ANALYZE
PREDICT
OPTIMIZE
Blocking Alarms and Downtimes
Reports
Thunder
Detect recurring breakdowns that generates DT, and automatically schedule the maintenance

Thunder
Reports
ABACO creates combustion profiles during fuel injection to optimize fuel consumption along the cycle
Thunder
Selects the blowers and their speeds according consumption profiles to optimize energy consumption

The new Parameters are available on HMI
to be changed by the operator

MOSAICO
Realtime analysis and process conditions
Analysis of SOx, NOX, TCO intra cycle to modulate Fuel and Air during at the different cycle time
THUNDER
Full transcript