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5S Training

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by

steve johnson

on 10 December 2014

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Transcript of 5S Training

Changing the face of BDEL Manufacturing
Implementing 5
S

A systematic approach to workplace organization, to become more productive.
What is 5
S
?

In other words.......
S
ORT

Define a location for all required items
S
ET IN ORDER

Create a consistent way of completing daily tasks
S
tandardize
Clean and inspect all required items
S
HINE

Maintain practices that have been established in the first four steps
S
USTAIN
How did it all Start?
Introduced in Japan in the early 1980s.
Created by Toyota to optimize the assembly line
What does 5
S
lead to?
> Lower costs
> Better quality
> Safer workplaces
> Increased productivity
> Higher employee satisfaction
So what are the 5
S
's?
Remove all items that are not required to do the job
Red Tag
all items that don't belong, or items your not sure about
Eliminate all unnecessary or damaged items. Leave only the essentials
Quarantine all red tagged items
"A place for everything, and everything in its place"
Every item's location must be clearly identified
Item locations must be as close to where they are used as possible
The only 2 places a tool can be are in your hand, or in it's storage location
Clean up big messes.
Prevent
them from reoccurring!
A clean area also has good lighting and no obstacles on the floor
SORT
SET IN ORDER
SHINE
Continue to apply the previous 3
S
's in everyday activity's
Use visual standards.
Establish guidelines on best way to maintain a work area, which includes:
Schedules for housekeeping
Assignment of responsibilities
The Plan.......
Create a 5
S
audit form to ensure that we
don't go back
to bad practices
Perform audits periodically, and post results for everyone to see
The key to success is to maintain employee cooperation and enthusiasm
It should be obvious when something is missing or in the "wrong place".
To implement and sustain a successful 5
S
system at BDEL
Who do we need on the team?
Are 5S principles only applicable at work?"
Not necessarily......
A way to organize our stuff so we can save time!
5
S
example......
Full transcript