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Untitled Prezi

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by

uzair haris

on 6 October 2013

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Transcript of Untitled Prezi

How Gelatin is graded???
The higher the bloom number, the stronger the gel
EITHER HALAL OR HARAM???
BLOOM Number
RELIGIOUS CONSIDERATION
The bloom number, as determined by the bloom gelo meter, is an indication of the strength of a gel formed from a solution of known concentration. The bloom unit is a measure of the force (weight) required to depress a given sample area of gel a distance of 4 mm
PROJECT ON:
PRODUCTION OF GELATIN
GROUP MEMBERS
M.Uzair Haris

(CH-304)

Group Leader
Atif Fazal

(CH-303)
Saeed Faiz Mahar

(CH-305)
Abul Nabeegh Hayat

(CH-306)
WHAT IS GELATIN?




A product obtained by the partial hydrolysis of collagen or ossein derived from the skin, white connective tissue and bones of animals.
Why Gelatin????
Uniquely Multifunctional
•gelation
•water binding
•foaming
•elasticity
•binding
•emulsifying
•film forming
•viscosity

Natural & 100% Safe Product
Healthy Product
Muscle Grower
Slenderer
Joint Conditioner
Nails Repairer:
Hair Add-on
Protein Booster
Drink Purifier
Digestif
Skin Toner
Easy to Use
A Quality Improver
WORLD WIDE GELATIN
Industries Of Gelatin in Pakistan
GelsCap Ltd
Leiner Pak Ltd
NTP gelatin pvt Ltd
Raw Materials for GELATIN
CATTLE HIDES
PIG SKIN
BONES
GELATIN PRODUCT
Fish skin
Bloom and Strength
50 – 125 (Low Strength)
175 – 225 (Medium Strength)
225 – 325 (High Strength)
Are these Products HALAL?
TYPES OF GELATIN
On APPLICATION Basis
Edible Gelatin
Pharma Gelatin
•Confectionary
•Desserts
•In meats
•Clarification of beverages and juices
•Special dietary uses
•Two-Piece Hard Capsules and Soft Elastic Gelatin Capsules
•Tablets and Tablet Coating
•Suppositories
•Gelatin Emulsions
•Microencapsulation
•Absorbable Gelatin Sponge/Film
•Plasmas Substitues
•Pastilles and Troches
•Bacterial Growth Media
Photographic gelatin
Technical gelatin
•Coating and Sizing
•Paper Manufacture
•Printing Processes
•Protective Colloidal Applications
•Matches
•Coated Abrasives
•Adhesives
•Gelatin Films and Light Filters
•Cosmetics
•Microencapsulation
On the Hydrolysis basis
Availability of Raw material for Gelatin in Pakistan
Fish Skins
Bovine Bones
Cattle hides
Basic hydrolyzed
Used on bovine bones and hides
Liming process included
TYPE B
Acidic hydrolyzed
Used for PIg & Fish skins
Also on soft bones of Pig
TYPE A
CODES OF GELATIN
HS code 3503.00.**
PCT code 41.01-41.06
E number 441
Raw Material Selection
Criteria
TSE Disease
By-Products
Raw Material investment
1.HALAL consideration
2.Availability or RAW material
3.TSE disease
4.By-Products
5.Price factor
HALAL Considerations
For muslim world pork not allowed.
Morover,correctly zibha cattle bones or hides can be only used as raw material
Hides
A common problem available in cattle hides (called MAD COW Disease)
Purely not available in bones
In warm countries,no impact of disease
HIdes=no by products
Bones=yes!!! by products
Hides: Expensive
Bones: Cheap
CONCLUSION
BONES selected
TYPE - A
TYPE-B
PROCESS SELECTION
In the case of GELATIN, process is mainly defined on the basis of Raw material selected
Acid treating
pH 4 maintained
Method for less cross linked materials
Applicable on soft bones & hides like of Pig & Fish
Process time 10-48 hr
Alkali treating
Use for dense cross linked material
Applicable on hard skin and bones like of cattle
Duration of several weeks required
CONCLUSION
TYPE - B
Fact
GELATIN Imports
BONES in Pak
PLANT CAPACITY
Hence , on focusing local & international market of Gelatin
At the end of 2018, the available raw bones will be around 900 kilo ton which can be converted to 135 thousand ton/year of Gelatin.
1200 Ton/Year
capacity is selected for
GELATIN
OVERVIEW OF PROCESS
MATERIAL BALANCE
3271 t/batch
7.34%
240 t/batch
INTERNAL ADVISOR
Mr. Fahim-ud-din
EXTERNAL ADVISOR
Mr. Asghar Abbas

P&ID
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