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Mission Critical Environments - Steris

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Jeni Thomas

on 30 October 2018

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Transcript of Mission Critical Environments - Steris

Creating your mission critical environment
Projects
In-House Design Expertise
Visualise your cleanroom

Full 3D drawing provided for your approval
We'll help you make good design choices
Hardwall Structure
Most suited to creating
ISO Class 5 & 6 cleanrooms
Create a cleanroom in any area
Clear Rigid PeTG panels -
chemical resistant,
UV stable
Softwall Structure
Full or part machine coverage
Most suited to creating
ISO Class 7 & 8 cleanrooms
Easily relocated & quick to install
Simple is good -
self-closing mechanism
Monobloc Panel System Structure
HEPA-lite
Supplies localised clean air to protect processes
Cleanroom Consumables & Equipment
Complete cleanroom range

Expert team, here to help you with advice & guidance
Cleanroom Installation
Dedicated & experienced installation team

Installed in a matter of days!

Minimum disruption to your business
Cleanroom Validation
Validated to ISO 14644-1

Full validation certificate for auditors traceable to UKAS standards

Service contract provided to ensure continued compliance

Guidance on operational activities
Cleanroom Control
Extra Features
ECO closed loop cleanroom control
Opening & sliding doors
AC, temperature & humidity control
Anti-static control
Integrated benching & laminar flow areas
Vent protectors
Transfer hatches
Lighting options -
Fluorescent or LED
Award Winning Company!
About Us
Cleanroomshop
Projects
Focus on solutions
Create winning
teams with family values
Validation
Finance
Business development
Marketing
Warehouse
Quality
Our Cleanroomshop team
Complete cleanroom range on our website
Rotational Cleaning
Right product, right place, right time
We only supply quality products from the top brands with unrivalled technical support
Static Control
Cleanroom Monitoring
Identify contamination sources, such as...
Does it have a harmful effect on your product?
This diagram shows the frequency of disinfectant rotation to achieve maximum kill spectrum.
What is a cleanroom?
International Cleanroom Standard
Feet options
HEPA & ULPA
fan filter units
Opaque rigid PVC panels
Softwall PVC Panels
Entry via solid doors or softwall strips
Monobloc panels achieve a flush finish cleanroom system
Change & material handling areas
Totally automated cleanroom operation to maintain ISO Class
Minimise energy consumption
Most suited to protecting mission-critical elements of the manufacturing process line
Est. 2002
A Cleanroom Needs to Breathe
Sector Specific Expertise

Case Studies
BAE Systems
ISO Class 7
Size - 9 x 6m (4m high)

Built to protect the manufacture of oxygen tanks for nuclear submarines, where failure could result in a high risk of combustion
OneSubSea
ISO Class 8
Size - 100sqm
Technical Service Consultants Ltd
Built to protect the packing of medical swabs and wiping products from harmful contamination
E-Liquid Company
Built to protect the production of e-liquids from harmful contamination that people could inhale through an e-cigarette
ISO Class 5 critical area

Size - 18sqm
Sunningdale Tech Ltd
Built to protect the manufacture of connectors which need to withstand extreme subsea pressure. Any contamination could form a weak spot - putting people, equipment & the environment at risk
ISO Class 8 satellite cleanroom
ISO Class 5 canopy
Cleanroom and canopy hood to protect the production of infant feed lids from contamination that could cost infant's lives.
Emerson & Renwick
ISO Class 5
4 x integrated cleanroom modules

Built to protect critical process elements of a component coating line to prevent contamination from damaging innovative bendable LCD screens
Case Studies
Edwards Vacuum
ISO Class 7
Size 12 x 10m (4.4m high)
Built to protect the final assembly and packaging of the EUV vacuum system, where contamination could lead to costly failures
JTI
ISO Class 5
Size - 34sqm
Built with integrated laminar flow benching to protect the assembly, inspection and packing of automotive and pharmaceutical products
Bespak UK Ltd
5 x ISO Class 7 Cleanrooms
Size - 4.5 x 2.5m
SMC Pneumatics
ISO Class 8
Size - 74sqm
Built to protect pneumatics production, to improve process confidence and product value
ISO Class 8
Size - 14 x 18m (2.6m high)
Built over injection moulding machines to protect the production of drug delivery products, for asthma inhalers, where contaminatio could pose a serious risk to user's health
Rolls Royce
Built to create a clean and stable environment for the high precision composite manufacture of blade assemblies for aircraft. Contamination could result in part failure causing an aviation disaster
ISO Class 8
Size - 260sqm
Optimold Ltd
How big is 0.3 micron?
Cleanroom Definition
"Cleanroom - Room in which the concentration of airborne particles is controlled, and which is constructed and used in a manner to minimize the introduction, generation and retention of particles inside the room, and in which other relevant parameters, e.g. temperature, humidity, and pressure, are controlled as necessary".
Quality & Compliance
Ref - International Standard ISO 14644-1 Cleanrooms and associated controlled environments
introduction
generation
retention
Vampire Vape
ISO Class 8
Size - 34.5msq

Built to protect the production of e-liquids from harmful contamination that people could inhale through an e-cigarette
Moog Aircraft
Sanmina
ISO Class 8
Size - 50 msq
Surface Technology International Ltd
ISO Class 7
Size - 32 sqm
Blackrock Microsystems Europe
5 x ISO Class 7 cleanrooms
Size - 2 x 3m

BSi Group
ISO Class 8
Size - 2.6 x 2.6m
VHE Automation
ISO Class 7
Size - 22.5 msq
Case Studies
Ventec
Sunningdale Tech

Emerson & Renwick
ISO Class 5
4 x integrated HEPA-lite canopies

Built to protect critical process elements of a component coating line to prevent contamination from damaging innovative bendable LCD screens
Validation Scope:-
Room Particle Count
Air Volumes & Change Rates

Additional Services:-
Smoke challenge testing
LUX levels
Filter integrity
Trusted by many satisfied clients
"Wonderful team, always there to assist, inform and answer any question."
- Julie Strong, satisfied customer
"Nothing has ever been too much trouble"
"Very good at finding products you want"
"Great customer service"
"Quickly come back to you with answers"
"Always very pleasant and professional"
"Excellent products and service"
"Nice people to deal with"
"Always helpful"
"Very quick delivery"
4.9 stars on Reviews co uk
Order history
Pay by credit card, account & Paypal
Quick quote online
Quick re-order
Create online account
Special offers
Product Information PDFs
Order through our website, by telephone, email, fax or service level agreements
Cleanroom
products, your way
Pharma
Laboratory & research
Manufacturing
Healthcare & medical device
Energy
Electronics
Celebrate
successes everyday
Accept ownership to shape the future
Inspire, educate & innovate
Friendly & informal
Find out lots of useful info
Ask lots of questions!
ISO Class 8
Size - 40sqm


Open Days & Cleanroom Training
We have the full suite of ISO standards and more...
Be first, be fast & do your best
Our cleanroom innovations...
Why do I need to clean my cleanroom, it is already clean?
What is rotational cleaning and do I really need to go that far?
Why are there so many chemicals and how do they all work?
What chemicals should I use?
What is static costing your company?
Does your process generate static charges?
The Answer...
filter leaks
your process
production staff
unsuitable cleaning products
unsuitable clothing
your product
packaging
Contact us by phone, email and live chat
Cleanroom flooring
Particle counter
Contact our team of cleanroom specialists
View our full product range & place orders at www.cleanroomshop.com
www cleanroomshop com
Cleanroom Monitoring
Identify contamination sources, such as...
filter leaks
your process
production staff
unsuitable cleaning products
unsuitable clothing
your product
packaging
Keep up to date and join in the conversation with us on social media...
Built to protect the production of control actuators used on aircraft wings, where failure could result in a failed aircraft take-off or landing
HEPA Filter: 99.99% efficient @ 0.3 micron
ISO 14644-1 creates global regulation for every sector

Your cleanroom will be certified to prove it is compliant
Air drawn in through fan filter units
Clean, filtered air flows through removing contamination
Contaminated air is flushed out the outlet at the base
Built to protect the manufacture of electronical components for the computer hardware & communication industries
Built to protect the specialist, electronics manufacture of PCBs for smartphones. In this high-reliability driven industry, contamination resulting in product failure would be unacceptable
Built to protect the development of neuro-engineering systems for where contamination resulting in loss of data could be life-threatening
Built to create a stable environment for IP testing of electrical components by BSi, where contamination could result in an incorrect IP rating

Built to protect the production of control panels, in the field of mechatronics where component reliability is critical
ISO Class 7
Size - 3 x 4m
Built to protect production of high precision injection molded plastic components used in medical equipment, devices and drug delivery where contamination could be hazardous to a person's health
ISO Class 5 Hepa-lite canopy

Cleanroom and canopy hood to protect the production of infant feed lids from contamination that could cost infant's lives.
ISO Class 5 Hepa-lite
Built to protect the production of copper clad laminate, used to make PCBs thinner and lighter. Where technology is so small that contamination can cause product failure
Stainless Steel Furniture
We won't be beaten on cost, quality and lead time!
Extensive range of electropolished stainless steel tables, step over benches and accessories
Bespoke design and manufacturing service
Trespa Furniture
A high quality worktop finish that has been specifically designed for cleanroom and laboratory use
Highly durable, scratch resistant & chemical resistant
. .
. .
Take a closer look...
Tex Plastics
ISO Class 7/8

Tex Plastics’ mission to develop higher performing, lower cost solutions for its clients, has been complemented with a class 7/8 clean room system that includes automated clean-air HEPA-lite™ canopies, controllable by a user-friendly touch screen interface.
Lapmaster-Wolters
Built to house precision technology machinery for a nanotechnology process, as well as a cleaning handling unit. The floor is a level platform into which they could install hydraulic machinery to control vibrations.

ISO Class 6/7
Size: 49.2 msq

Case Studies
Ecolab
ISO 14644-1 Class 8
Size - 18m x 3.5m

Built to protect the production & filling of premier, sterile products for total contamination control in state-of-the-art manufacturing facilities
Fertility Clinic
ISO 14644-1 Class 7
Size - 30sqm

Built to create a contemporary, temperature and humidity controlled, laboratory cleanroom - for a leading fertility clinic in London.
Boots
Built to protect the production of moisturising creams to prevent contamination from other areas entering the mixing vessel. Designed and installed to accommodate existing equipment and processes, with sliding HEPA-lite canopy for overhead access.
Boots
Built to protect the production of moisturising creams to prevent contamination from other areas entering the mixing vessel. Designed and installed to accommodate existing equipment and processes, with sliding HEPA-lite canopy for overhead access.
Tex Plastics
ISO Class 7/8

Tex Plastics’ mission to develop higher performing, lower cost solutions for its clients, has been complemented with a class 7/8 clean room system that includes automated clean-air HEPA-lite™ canopies, controllable by a user-friendly touch screen interface.


ConvaTec
Built to meet GMP requirements & house multiple bonding machines, to assist with the manufacture of wound dressings.
Point cloud 3D survey
FM Approved
Meets GMP standards

Full transcript