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Untitled Prezi

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abdullah maghrabi

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Summer Training at Berri gas plant

Project & Test & Inspection Unit
Specialist Engineers Dep.
- Safety Orientation
- Self-Contained Breathing Apparatus (SCBA)
- Piping and Instrumental Diagram courses

BGP Units
1. Plant 470, NGL Recovery Unit.
2. Plant F20, Ethane Recovery Unit.
3. Plant 474, Gas Sweetening Unit.
4. Plant 475, Sulfur Recovery Unit.
5. Plant 471, Ethane Storage Unit.
6. Plant 476, Utility Unit.
7. Plant F-14, Sulfur Storage Unit.
8. Plant F-13, Sulfur Export Unit.
9. Plant F-18, Cogeneration Plant.

Reliability Unit
Case Study
e-learning courses
- Piping and Instrumental Diagram P&ID
- Combustion Turbines-Components
- Mechanical Seal
- Introduction to Bearings
- Centrifugal Pumps
- Compressors
Historical Background
- 1933, Saudi Government signed with Standard Oil of California (SOCAL).
- 1939, King Abd al-'Aziz visited RasTanura to inaugurate the first shipload of Saudi crude oil exported.
- 1944, the company name was changed from California-Arabian Standard Oil Company to ARabian AMerican oil COmpany (ARAMCO).
- 1988, The Saudi Arabian Oil Company, or Saudi Aramco.
Sulfur Recovery Unit (475)
2 H2S + O2 → S2 + 2 H2O
Cogeneration Plant Filter Replacement Project
supply the plant with 298MW/h
and 400psi steam
Sulfur Storage plant (F-14)
1. Preliminary Information
- was tripped due to high vibration on both bearings.

- has EagleBurgmann(EB) mechanical seal and then it's replaced into John crane( JC) with different plan configuration.
Observations
* Excessive Sulfur leak from mechanical seal side.
* High vibration in Thrust (0.42 in/sec) and radial (0.34 in/sec) bearings.
* Deterioration of Inpro seal surface condition and performance.
* Thrust bearing suspected to experience Brinelling failure
* Longitudinal scratches on thrust bearing inner race –shaft interface.


Recommendation
- Oil level MUST be maintained below the bearings.
- Putting a plastic sheet on front of inpro seal to prevent steam ingress.
- Back to EB mechanical seal
H2S
- Highly toxic and flammable gas,
colorless, heavier than air.

1 ppm: you smell it.

200 ppm: you have no sense of smell, eyes burning.

1000 ppm: DEATH !!

SCBA
Berri Gas Plant (BGP)
First gas plant in Saudi Arabia (1977)

Berri Products:

1. Natural gas liquids (NGL)

2. Sulfur

3. Electricity
Outline
- Historical Background
- Brief description about Aramco
- Brief description about Berri
- Berri Units
- Working Experiences
- Case Study
- E-learning





KING ABDULAZIZ UNIVERSTY
NORTH JEDDAH ENGINEERING COLLEGE
DEPARTMENT OF MECHAINICAL ENGINEERING

MENG390: SUMMER TRAINING

ABDULLAH MAGHRABI
1007064

SUMMER COORDINATOR: Dr. Hassan Attar

Summer Training at
SAUDI ARAMCO
Berri Gas Plant
Saudi Aramco Gas Plants:
1. Berri gas plant
2. Haradh gas plant
3. Khursanyah gas plant
4. Hawiyah gas plant
5. Shadegum gas plant
6. Uthmaniyahgas plant
7. Shaybah gas plant
8. Wasit gas plant
Ethane
Methane
Propane
sour gas
474
470
sweet gas
F-20
471
C1,C2 NGL
C3+ NGL
457
F-14
F-13
Sulfur
476
F-18
Electricity
acid gas
Process
474
470
sweet gas
sour gas
475
F-20
C3+ NGL
471
C1,C2 NGL
acid gas
F-14
F-13
Sulfur
476
F-18
Electricity
compressors filters replacement and coating
Utility Plant (476)
welding and penetrant test
Flare Tip
3600rpm, Molten Sulfur, Centrifugal, Overhung, Motor Driven, Single Stage Pump (Goulds Pumps)

Oil-ring lubricating system
Full transcript