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Bridgestone 06

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Prezimester.hu Prezimester

on 15 April 2018

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Transcript of Bridgestone 06

WELCOME TO BRIDGESTONE
TATABANYA MANUFACTURING Ltd.
MELINDA TOPOLCSIK
Vice President, Bridgestone EMEA
Agenda
Our factory
Automated
lines
BIRD
and
EXAMINATION
Our objectives
Factory visit
OUR FACTORY WITIN BRIDGESTONE
CORPORATION
Leadership Meeting
Tatabanya, Hungary, 18-19. March, 2018.

factories worldwide
180
BIRD
technology
A CLOSER LOOK AT BRIDGESTONE TATABÁNYA
2012
2013
2017
2015
2008
2006
Strategic partnership
agreement with the
Hungarian government
Manufacturing started
in the 12K plant
Inauguration of
extended factory
Construction of
plant started
Manfufacturing started
in the the plant
BIRD + 12K = 144.000 sqm, more than 20 football pitches
430 million EURO investment by Bridgestone

Capacity extending
project started
Bridgestone Tatabanya Manufacturing Ltd.

EMPLOYMENT
CAPACITY
350
2008
1.100
2018
1,8 million
2008
OUR products
Ultra High
DRIVEGUARD
TURANZA
ROADHAWK
DESTINATION
WINTERHAWK
POTENZA
MORE
THAN
320
sizes
Our markets
99%
export
M re
M RE
&
high-rim diameter tyres
GERMANY
SPAIN
MEXICO
USA
JAPAN
POLAND
TURKEY
ITALY
BIRD
EXAMATION
BIRD
Bridgestone
Innovative
Rational
Development
Fully automated
production
BENEFITS
FAST SIZE CHANGES
8
sizes
per
cell
Tatabánya:
128 sizes
in 16 cells
Sizes from 15” to 22”
FLEXIBILITY OF PRODUCTION
Production of small lot tyres
less lead time
90%
Multi-size simultaneous production
2008
2017
tyres in total
tyres per day
2008
OUR RESULTS WITH BIRD
Welcome to Bridgestone Tatabánya
Our achievements and products
Major milestones
BIRD Factory
sqm
Inagurated in January 2008.
1 of the 3 BIRD factories
worldwide
47.000
12K Factory
sqm
Inagurated in 2017.
1st EXAMATION technology outside Japan
97.000
Performance
FRANCE
400.000
1.800.000
1.100
2017
5.000+
Pálinka
Bridgestone
factories
in Europe
14
80km
Bridgestone
Tatabánya
4,9 million
2018
BIRD
EXAMATION
extruding
cutting
calendering
BIRD history
2002.
Japan, Hikone
Mexico, Monterrey
2008.
Hungary, Tatabánya
2007.
First tyre
Turanza 205/55 R16, ER300
curing
building
EXAMATION

More
advanced ICT
than used
in BIRD

Voted as “Tire Manufacturing Innovation of the Year 2017”
New data analysis technologies 
BIO - Bridgestone Intelligent Office
BID - Bridgestone Intelligent Device

AI controls production processes and quality assurance
EXAMATION
history
2016.
Japan, Hikone
2017.
Hungary, Tatabánya
BENEFITS
Consistent quality
AI measure
480
quality items
Ultrahigh levels of precision
15%
improvement in uniformity
High productivity
Multi-drum approach
Simultaneous parts affixation
Triple productivity
Automated processes with no skill requirements
Enables production processes and quality assurance judgments
Eliminates human disparities
EXAMATION
OUR RESULTS WITH EXAMATION
2017 (May – December)
2018 objective


314.000
5.720
tyres in total

OTHER UNIQUE TECHNOLOGIES
BETTER, MORE
homogeneous raw material production
Tandem Mixer
Fully
automatic
storage
14.000
green tyres
Final inspection and automatic palettizer

OUR OBJECTIVES
by 2020
Local OE market share

Reducing factory costs

Employee engagement

LDC (Lost day cases)
7,2 million tyres per year by 2020
40%
20%
improvement
85%
0%
Continue capacity increase
Serving society with superior quality
THE FACTORY TOUR
Genbutsu-Gemba
Decision making based on verified on-site observations

Keep calm
And
Work & learn
Tyre manufacturing

5 groups
Turanza
Potenza
DriveGuard
Firehawk
Roadhawk

Enjoy the tour!
Thank you for your attention!
BASIC EHS RULES
Full transcript