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Mango-Improvement Module

Available at Prezzip.com. Sketch Pie 3D prezi template. An illustrated pie chart with plenty of objects for your story.
by

Your Prezis

on 19 August 2015

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Transcript of Mango-Improvement Module

OFI
Opportunity For Improvement
Audit Findings

Perform Improvement in Real-time
Supplier's Issue
Record CAR's in Supplier's History
CAR
Corrective Action Request
Performance measured by Closure Rate
Attach Photos and Files
Control & Manage All Issues
under one Platform
Electrical Test CAR
Improvement Module
Report an Idea in Mango!
Coordinator Receives the Idea instantly
Stuart Cumming (Office)
Michael Castro (Plant 4)
Paul Woodroofe (Plant 1)
Sean Banayan (Plant 3)
Karl Phipps (Plant 2)
Assign an Investigator
Coordinator reviews the following...
CAPEX if more than $500
Engineering Design Change Required
Manager's Approval
Conduct Risk Assessment if necessarily
Review Cost Involved
REPORTS
OFI Records
by
Plants
&
Office
Closed OFI by
Plants + Office
TYPES OF OFI
Paperless Process
HAVE YOU FOUND A DEFECT IN TEST BAY?
Identify
Trends
&
Root Cause
Eliminate Delays
in
Implementing Actions
Effective
Corrective Action
Follow Up
CAUSE A
Experience & Skills of
Operator
MAN
Machine Fault
Improper Machine Setting
Incorrect Tool Used
Lack of Training
Lack of Ownership
Poor Knowledge of Process
MACHINE
CAUSE B
Machine Maintenance
Fishbone Root Cause Analysis
Poor Supervision
CAUSE D
Damaged Material
Incorrect Material
Materials in Walkways
CAUSE C
METHOD
Process Change
Procedure Not Detailed Enough
MOM/BOM Error
Lack of Quality Check
Design Error
Relevant SOP not Available
SOP not Correct
Q-Cards
Quarantine Cards
Types & Codes of Quality Defects
Assembly Fault
Blasting Fault
Coil Press Fault
Dispatch Fault
Engineering Design
Fabrication Error
Factory Environments
Final Detail Fault
Paint Dept. Fault
Purchasing Fault
QA Failure
Sales Dept. Fault
Tank Prep Fault
Tanking Fault
Test Bay Fault
Winding Fault
Wiring Fault
Conductor Length Error
Faulty Crimping
Incorrect Isolation
Incorrect Tap Leads
Wired to Wrong Design
Damage Transformer
Faulty Equipment
Incorrect Testing Setup
Rating Plate Error
Test Lead Faulty
Test Report Error
Incorrect Bushing Leads
Incorrect Insulation Lead
Missing Insulation
Oil Leak(caused in tanking)
Oil Level Fault
Poor Oil Quality
Poor Processing
Tapswitch Alignment
Air Leak
Faulty Radiator Fitting
Incomplete Tank
Oil Leak
Poor Galv Cleanup
Tank Prep Error
Supplier
Fault
Fabrication Quality
Faulty CT
Faulty MDI
Faulty Radiators
Faulty RMU
Incorrect Wire
Not to Drawing
Poor Galv
Switchgear
Factory Environments
Incorrect Item Sent
Product Damage
Insufficient Paint Build up
Missing Paint
Paint Runs
Paint Thickness
Poor Paint Quality
Admin Error
Incorrect Dispatch
Sales Order Error
Assembly Error
Coils in Wrong Order
Failed Megger
Failed No Load Loss
Failed S/S
Incorrect Assembly
Incorrect Coir Stacking
Missing Insulation
Too Much Insulation
Incorrect Blast Material
Poor Tank Clean Up
Burnt Coil
Incorrect Location of Probe
Under/Over Pressed Coil
Wrong Hookup
Did not Follow Suggestions in Epicor
Wrong order
Document Error
Drawing Eror
Engineering Review Required
Hold Point
Incorrect MOM/BOM
Tank+Lid Strength
QA Fault
Incorrect Flatbar
Incorrect Fold
Incorrect Plasma Cut
Incorrect Position of Parts
Missing Items
Missing Weld
Nesting Mistake
Not to Drawing
Tank leak
Welding Quality
Differentiating Q-Cards
Final Inspection Q-Card
Q-Cards
Rate Suppliers and Sub-Contractors
Receive Email Reminders for Review Periods
Approve and Monitor External Trainers
Easily Control Approved Suppliers and Sub-Contractors
CAR
Customer Spec Not Being Followed
Forkhoist Damege
Incorrect Labels
Missing Cables
Missing Hardware
Not Following Correct Procedure
Not to Drawing
TYPES
&
CODES
Conductor Length Error
Faulty Crimping
Incorrect Insulation Lead
Wired to Wrong Design
Incorrect Tap Lead
REPORTS
CAR's Records (by COMPANY)
CAR's Records
Engineering
Plant 1
Plant 2
Plant 3
Plant 4
Supply Chain
Sales
CLOSED CAR's & Q-Cards
+
DIFOT Investigation
Assigned Investigator/s
Due Date
Date Closed
CAR's Root Cause Analysis
Q-Cards Records (by COMPANY)
Q-Card's Root Cause Analysis
Record Audit Findings
Assign Investigators to Follow Up
MATERIAL
Full transcript