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Uelner Precision Tools and Dies

Uelner Precision Tools and Dies | Dubuque, Iowa
by

Jayne Uelner

on 6 November 2017

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Transcript of Uelner Precision Tools and Dies

Production | Engineering
UTD’s Production Department has stamping capabilities form 90 to 1500 tons with feed equipment up to 60” wide and 3 axis servo transfer equipment. UTD can provide services for your complete part requirements, including robotic welding and spot welding. We design and produce dies, tooling, stamped parts, and assemblies.

Our Engineering Department uses state-of-the-art CAD systems with draw simulation capabilities. UTD can build your complex dies utilizing feature recognition CAM software coupled with CNC equipment that is supported by experienced die builders.
// Design to Production
INDUSTRIES
AUTOMOTIVE | OFF-ROAD HEAVY EQUIPMENT | HEAVY ON ROAD TRUCK | AGRICULTURAL | APPLIANCE | OFFICE EQUIPMENT | COMPUTER | MEDICAL | CONSTRUCTION

We not only support our in house tooling, but often run outside production dies and repair the tooling at the same time to keep customers from missing shipments.
// SERVED
CERFITICATION
In November of 2017 Uelner Tools and Dies will have upgraded to the new ISO9001:2015 standard
In February of 2011 Uelner Tools and Dies upgraded to the new ISO9001:2008 standard.
In March of 2005 Uelner Tools and Dies upgraded to the new ISO9001:2000 standard.
In September of 2001 Uelner Tools and Dies received ISO 9001, QS9000, and QS9000TE (Tooling and Equipment) certified.
// WE MADE THE GRADE
Full Service
We are a full service tool, die, stamping, and robotic welding company encompassing 50,000 square feet and 65 employees in Dubuque, Iowa. For 70 years, we have provided precision services with emphasis on craftsmanship and quality.
// TOOL | DIE | STAMPING | EMERGENCY SUPPORT
INTRODUCTION
Serving the metal stamping and the tool and die industries, Uelner Precision Tools & Dies, Inc., has been committed to customer satisfaction since 1946.
//Uelner Precision Tools and Dies
TECHNOLOGY
Starting with the customers' objectives, UTD’s engineering staff draws from a wide background of experience in the design of basic, to the most complex dies, tools, jigs, fixtures, special machinery for automated factory processes and material handlings. The ISO 9001:2015 certification assures you that we are always designing with consideration of maintainability, reliability, and durability of your tools.
// PAINTING THE PICTURE
2017 – UTD has starting looking into the new IATF 16949:2016 standard
2016 – UTD expands emergency stamping support for both GM and Ford
2015 – UTD starts the transition to the new ISO 9001:2015
2014 – UTD now has high volume filter can press ready to run
2012 – UTD installs a 3 axis servo to our 1500 Bliss coil fed press
2011 – UTD achieves transition to ISO 9001:2008 certification in pursuit of acquiring TS-16949
2003 – UTD expands to include robotic welding by adding 3 cells with rotary tables.
2002 – UTD is awarded Preferred Supplier – Stamping by Ford Motor Company.
2001 – UTD achieves ISO 9002, QS-9000, and QS-9000TE (Tooling and Equipment).
1998 – UTD expands by adding a 22,00 square foot addition.
1992 – UTD was chosen as a certified vendor during John Deere’s supplier reduction program.
1991 – UTD expands capabilities to include metal stamping and assembly.
1990 – UTD expands its engineering department by adding a 2,500 square foot addition.
1989 – UTD buys Vulcan Tool and merges the two companies.
1988 – UTD expands construction to a new 21,000 square foot building.
1968 – UTD adds a 3,800 square foot addition.
1946 – UTD was founded as a tool and die company.
CUSTOMIZE THE LAYOUT AND ADD YOUR OWN CONTENT
Years
Customer satisfaction is gained through delivery, continuous improvement and quality leadership acknowledged by both our Customers and Suppliers.

On time Delivery Through a diversified approach based on individual customer requirements Uelner Tools and Dies shall aim to achieve 100% on time delivery with all customers.

ISO 9001:2015 is our framework of quality management, supported at all levels throughout our Company.
VISI-MODELING integrates both solids and surface modeling environments in a friendly and complete approach to 3D design.

VISI-DESIGN represents the fifth generation of CAD software developed by a programming team that has maintained its objective of providing practical and productive aids for the mechanical design engineer

AUTOCAD 2016 increases efficiency with across-the-board improvements to bring productivity up and lag time down.

FASTBLANK-FASTFORM calculates initial form analysis and flat blank sizing for die design and cost estimating.
Brown and Sharpe 26X28X18 Mistrol 775 CNC Coordinate Measuring Machine with PC DMIS CAD Pro ++ measuring software.
Data page SPC software.
Circle Grid form analysis.
Computer simulation for draw forming.
Surface plates.
Height Gages.
Rockwell Hardness tester.
Jones and Lamson Optical Comparator.
Various calipers, micrometers, bore gages etc.
In March of 2002 Uelner Tools and Dies was certified by Ford Motor Company as a preferred supplier for Stampings.

These certifications are steps along the path to UTD becoming a IATF 16949:2016 company.
Uelner Tools and Dies Performance Metrics:

Sales and Marketing: Sales goals verse Sales generated.

Design: Hours of design quoted verse hours of design used.

Materials: Materials quoted verse materials used.

Production: on-time delivery, customer supplier reports, scrap percentages and margins, scheduled verse unscheduled machine downtime.

Customer satisfaction levels: recorded in annual surveys and measured by score.
UTD has partnered with Exact Software and continues implementation of JobBOSS management software to improve our Enterprise Resource Planning.
Uelner Precision Tools and Dies has freight capabilities to ship anywhere in the United States and North America.
We ship daily utilizing small parcel carriers, LTL carriers, and full truck loads. Our shipping personnel have negotiated significant discounts with several major Midwest LTL and full load carriers. All of which can benefit our customers by keeping shipping costs as low as possible.
DATA SHEET
UTD’s current Customer Base:

Agricultural: %2
Appliance: %4
Automotive: %8
ATV: %8
Consumer Goods: %7
Off-road Heavy Equip: %65
Other: %6

UTD runs 2 shifts:

1st shift: 50 employees
2nd shift: 10 employees
UTD’s Financial D&B Report:
D&B Rating is: 1R2
“1R” indicates more than 10 employees.
“2” indicates and overall “Good” credit rating.

UTD has annual sales between 8 and 12 million dollars.

Distance from UTD, Dubuque to:

Minneapolis, MN – 312 Miles
Chicago, IL – 180 Miles
St. Louis, MO – 335 Miles
Deep-Draw Capabilities


UTD has identified a need for deep draw production in the Midwest and we have built a system to address those needs. This system is functional and now available for production.










Uelner Precision Tools and Dies is surveying the future. UTD’s plans are to expand to a new area adjacent to the current building. This will more than triple our current production floor space. We will expand our many modern technologies including robotic welding, large semi-automated presses, underground conveyors, and streamlined production procedures.

The large addition shown on the right is but one more step in the history of our company. We are proud to be a successful partner with many businesses and this expansion will be a great benefit not only to us but also to them.














The future home of Uelner Precision Tools and Dies
IN CLOSING
Thank you for taking the time to talk with us. We believe that quality combined with excellent service is the foundation for a successful business relationship. UTD serves many companies designing, tooling and production needs. We are very interested in expanding business with you. We invite you and your staff to visit UTD for a plant tour and visit our web site at www.uelnertool.com.
// GET AHOLD OF US
Uelner Precision Tools and Dies, Inc.
4545 Futuro Court
Dubuque, Iowa 52002-2615
(563) 583-5125 • Fax:(563) 583-4301
uelner@uelnertool.com
TAKE THE TOUR
TIMELINE
70
//6.1 Million
PARTS SHIPPED
TESTING TOOLS
FINE TUNING
MEET ISO STANDARDS
PERFECTION IN THE END
CAD/CAM
COMMUNICATIONS FROM
DESIGN TO PRODUCTION
Our CAD design integrates with our Cam system with feature recognition. This allows UTD to design dies where the CAM system recognizes features and programs machines automatically. This feature speeds time for manufacturing and minimizes human error. With pre-stage tooling, we go from design to finish component with fewer steps. This system comes equipped with state-or-the-art solids and 3D machining and programming with minimum hand finish work.
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