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Lean Synchronization - Updated
Transcript of Lean Synchronization - Updated
Principles of Lean
Impact of Lean
How to implement Lean
2. Case study: Autoglym Ltd Definition
Lean synchronization aims to meet demand instantaneously, with perfect quality and no waste. 1. Elimination of waste
2. Involve everyone
3. Continuous improvement Basic Tool & Techniques
Kaizen: continuous development
5S: sort, straighten, shine, standardize, sustain
Pull system Impact of Lean Case Study Why? Rapid growth and increasing demand How ? Top level management
commitment Advice from Manufacturing Advisory Service Involvement of the team What was the impact? Productivity increased over 100%
An annual labour cost saving around £100,000
Lead time was reduced by 40% Reduce waste Reduce cost Improve quality Improve
productivity LEAN Management
Goal Assets Autonomy Thank you for your attention! (Slack et al., 2010, p. 433) (Wilson, 2010) (Harrison, 1993; Milner, 2011) Negative impact Over focusing
on waste Great pressure
on employees Yellow team:
Beauty Ann Elueni
Emenike Alexander H.C.
Xuan Hinh Cao Lean is a journey Autoglym
Established in 1965
Headquarter: Letchworth, UK
Product: Car care
Market: over 40 countries (Lean Enterprise Institute, 2011) Form Cross Functional Team Training in Lean Measures of Current Performance Analysis of the Current Process Identify
Aims & Goals (cc) image by nuonsolarteam on Flickr Team to Improve the Process & Implement Measures of Performance
Lean Enterprise Institute. (2009). What is lean -
Principles. Retrieved October 22, 2011, from Lean
Milner, C. (2011). U13990 Principle of Operations
Management, Lecture on Lean Synchronisation
(2011). Portsmouth: University of Portsmouth.
Slack, N., Johnston, R., & Chambers, S. (2010).
Operations Management (6th ed.). Harlow:
Financial Times Prentice Hall.
Wilson, L. (2010). How to implement Lean
manufacturing. London: McGraw-Hill. 7 steps Autoglym used to implement lean Manufacturing Director Manufacturing Manager Team Leader Production Operator References Mark Evans
Site Manager, Logistic