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Transcript of DCM Engineering
DCM Engineering having 30 years of experience in making Cast Iron products
DCM mainly focused on producing Blocks & Heads for the Automotive Industry
Pioneers in developing latest technology Passenger Cars and CV Blocks & Heads
Going ahead with major expansion / up-gradation programs to meet the growing demand of castings
Iron Foundry Process
Preparation of Sand
Wide range of equipment available for following technologies:-
Various washes capability to suit product requirement viz. Graphite, Zirconium, Tellurium etc.
Green Sand Moulding
Real Time Vision Based Control System installed for Automatic Pouring of Molten Metal with inoculants feeding & temperature measurement.
The vision system as a closed-loop, self-compensating automatic pouring system increases the productivity and reliability of the casting process by eliminating the costly over pours and short pours.
In-house Design & Development facility with latest software – Pro Engineer, AutoCAD, Tebis etc.
In-house Pattern manufacturing facilities. All CNC machines networked with CAM
Siamese Tooling capability helps us in reducing the wastage and increasing productivity
MAGMASOFT® simulation capabilities provide thorough understanding of mould filling, solidification, mechanical properties, thermal stresses and distortions.
Moulding Line Up-gradation
All 200 sets of moulding boxes replaced in Oct’12
PLC upgraded to Siemens’ S7 from the present S5 in Nov’12 .
All Drives & Controls and Valves replaced with state of the art electronics in Nov’12.
Moulding Machine being upgraded.
Control system of Sand Plant being upgraded.
Maus Fettling Machine to do nearly entire cylinder block fettling automatically
This reduces manual fettling operation
Fettling is better controlled and consistent
Two machines are installed now
Further planning a robotic fettling cell to automate all secondary fettling .
Auto Core Cell gives highest level of dimensional accuracies, reduced core breakage and high productivity
Assembled cores will be the output of Auto Core Cell resulting in castings with minimal weight variation from the Design weight
Parting line fins and Mismatch will be minimal thus reducing excessive fettling
Automatic Core Cell
Currently machining with nearby machining vendors
Supplying machined Heads to Mahindra
Exporting machined Heads to Perkins, UK
Developed fully machined Blocks & Heads for Daimler LDT Engine
Planning to establish in-house set-up for doing proof machining of Blocks
Packing & Despatch