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UNION APPAREL MAHARAGAMA

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by Lahiru Mayadunna on 12 August 2013

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Transcript of UNION APPAREL MAHARAGAMA

UNION APPARELS (PVT) LTD
MAHARAGAMA

Introduction
MISSION
"To Strive to be The Most Preferred Supplier of Apparel to The International Market"
At the present age, the Apparel Industry has an essential role in the worldwide manufacturing industries.
It is important to observe the manufacturing process of a garment factory.
Departments
Merchandising Department
Sample Room & CAD/CAM Department
Inspection Department
Storage Department
Cutting Department
Production Department
Work Study Department
Quality Department
Finishing & Packing Department
Human Resources Department
Basic Orientation of Union Apparels
Types of garments - Casual wear
Buyer
Merchandiser
Sample Room
Work Study
Department
Production
Department
Output Sample
Merchandising Department
Merchandiser
If the sample hasn't met
buyer's requirements
order will be rejected.
Next
buyers
suppliers
Artex Textiles Co. Ltd
C & A
George
Matalan
Debanhams
Tema
Tesco
Marks & Spencer
J. STIHTER Ltd
Brisk Industry
Tomen
Unitex Korea
Pegasus (China)
Sensung Family
Sample Room & CAD/CAM Department
Makes good quality sample
Good Quality
Modern Technology
(Use of machinery & Equipments)
Finishing
Minimum Cost
Drawing the markers using Lectra software
(Fit sample,PP sample)
Inspection Department
Check 10% of each fabric lot (Shades Band)
Check quality of accessories & other materials
Storage Department
Order sheet
Merchandiser
Sample room
Buyer
Storing Systems - Stack storage (FIFO) system

Safety - Protection for the materials should be provided from fire risks & animal attacks etc.
Cutting Department
Cutting Instruments

•Hand Cutting Machine

•Straight Knife

•Binding Cutting Machine
Machines

•Fusing Machines

•Brand Knife
Spreading Method
-No use of machines

-Manual spreading methods
Production Department
Machines

•Single needle lockstitch

•3,4,5-thread Over lock machine

•Welco machine

•Button attach machines

•Waist band machine (Kansai machine)

•Piping folders
Production Systems
Work In Progress(WIP)
Line Layout Systems
Work study department
SMV
Incentives
Productivity improvement techniques
Targets
Efficiencies

SMV = Basic Time + Allowance%
Quality Department
1.Critical defects - damages in colour, fabric

2.Major defects - broken threads, pleats

3.Minor defects - colour marks during sewing
- Formal wear
Number of employees - 665
Washing plant -Waikkala Factory - Union Industrial Washing
Established in - 1989
Finishing & Packing Department
Packing Methods
Packed according to sizes or colour wise
Arranged in boxes
HR Department
Advertising
Training Programs
EPF/ETF
Problems of Employers
Security
Special Programs for Entertainment
Salary
Thank you!
Efficiencies= (Total minute produced by operator x100)
(Total minute attend by operator)
Daily Target=(Number of operators x Working Minute x Efficiencies)
smv
buyer
merchandising
department
sample room
inspection
department
storing
department
cutting
department
production
department
quality
department
packing
department
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