PrimePro® is a unique packaging technology developed by Chantler Packaging. PrimePro® extends the shelf life of fresh fruits and vegetables, helping them to stay fresher during shipping, storage and sale. It works by removing ethylene gas, the plant hormone that triggers the process of ripening and decay. What is ethylene gas? Ethylene (C2H4) is a plant hormone. It triggers the process of ripening and decay in plants. Ethylene is produced naturally by many kinds of fresh produce. It is found in the air around us from natual and artificial sources. Many types of produce are sensitive to ethylene at very small levels - parts per million. One part per million is like one drop of water in a 50 litre gas tank. This photo shows parsley that has been exposed to different levels of ethylene. The difference between produce the consumer would buy and produce the consumer would pass over is less than 1 part per million of ethylene. Effects of ethylene More effects of ethylene Increase in respiration Accelerated ripening, ageing and decay Production of more ethylene Yellowing or spotting Reduction in nutrient content Taste and aroma changes, off-flavours such as bitterness Loss of leaves, sprouting, toughening Stimulates the growth of mould Water loss Ethylene makes lettuce develop brown spots It makes carrots taste bitter after storage Ethylene turns broccoli yellow, even in small amounts Ethylene causes cauliflower leaves to drop off Ethylene makes produce lose moisture and crispness Ethylene controls the ripening process of most fruits and vegetables Example - bananas Ethylene turns bananas from green to ripe Increases respiration Turns peel from green to yellow Softens pulp Converts starch to sugar Produces "ripe" taste and smell Without ethylene, some fruits and vegetables will never ripen. In other types of fruits and vegetables, the fruit will ripen without ethylene. But exposure to ethylene will speed up the ripening process. Most types of commercially-significant produce are sensitive to ethylene. What makes PrimePro® unique? Can be used as a sheet, pallet cover, carton liner, bag, or rollstock Can be vented Can be made oxobiodegradable Works even if the film is torn or punctured Requires no gas injection Puts nothing into the produce - just removes ethylene from the air around the produce Uses the latest technology for maximum consistency Ethylene Why does produce lose crispness? Stomata are the tiny pores that help produce breathe. After exposure to ethylene, stomata open up, letting water escape. The produce will lose: crispness crunchiness weight One bad apple... "One bad apple spoils the bunch" is an old folk saying, but it's based in the truth. When fruit is bruised or damaged, it produces more ethylene. That ethylene causes the rest of the fruit to mature faster and eventually become rotten. This process continues as a chain reaction, quickly spoiling a load of produce. Why PrimePro®? A pear needs ethylene in order to ripen Spinach will ripen on its own, but it will last longer if it is protected from ethylene How to use PrimePro® Bags Pallet covers Sheets Rollstock Carton liners Preserve net weight Hold product to extend a season or take advantage of higher prices Minimize waste Reach distant markets Maximize quality Prevent returns Harvest produce at its peak of ripeness and flavour Each type of produce is different... Custom-sized PrimePro® carton liners are placed in cartons and produce is packed inside. The top is loosely folded closed or sealed with a cable tie. PrimePro® carton liners offer the highest level of ethylene protection. They are ideal for commodities like: Pears Apples Plums Broccoli Peppers Zucchini and summer squash Cherries Green beans Form-fill-and-seal rollstock can be applied by any machine capable of sealing polyethylene film. It can be used in both horizontal and vertical machinery. Its great advantage is that it can protect produce all the way from the packing house, through the distribution and sales chain, right into the consumer's fridge - a unique feature in shelf life extension packaging. It is excellent for high-speed packaging of fresh fruits and vegetables. The film can be printed for maximum marketing effectiveness. Unlike other shelf life extension technologies, PrimePro® can be used as a sheet. That's because PrimePro® works by removing ethylene gas, not by regulating the exchange of carbon dioxide and oxygen through the package. Even a minimal reduction in ethylene levels can be enough to extend the shelf life of fruits and vegetables. Sheets are ideal for applications where pre-cooling is difficult or breaks in the cold chain are likely. Sheets are extremely fast to pack and are custom-sized to fit the carton. They can also be printed. They are ideal for: Tomatoes on the vine Eggplant Zucchini and summer squash Pallet covers protect entire pallets of produce. They are extremely quick to apply and are a cost-effective alternative to gas-flushed pallet cover systems. After produce is brought to the correct storage temperature, PrimePro® pallet covers can be applied. PrimePro® pallet covers are ideal for: Peaches Nectarines Plums Strawberries Pomegranates Bags for retail packaging are ideal for protecting produce for the maximum length of time - all the way from the packinghouse to the consumer's fridge. They are ideal for specialty items because they give consumers the confidence to try something out of the ordinary. They are fully printable and are ideal for retail applications where ethylene protection is important. PrimePro® bags are ideal for: Asian greens (bok choi, gai lan, etc.) Belgian endive Salad greens Herbs (parsley, mint, basil, chives, etc.) Bananas (especially baby bananas and other specialties) Exotic / tropical fruit PrimePro® shelf life extension technology comes in five different forms. Which form is right for your application? PrimePro® removes ethylene.
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